A method for the reuse of PEKK-based carbon fiber reinforced polymer composites is provided. Chips obtained by comminuting the carbon fiber-reinforced PEKK composite material are melt mixed with a virgin poly(aryletherketone) polymer to provide carbon fiber-reinforced poly(aryletherketone) compositions. Molded articles having good mechanical properties can be prepared from the carbon fiber-reinforced poly(aryletherketone) compositions.

A process for producing a polymeric article is provided that includes: sequentially filling a female mould (11) with a first, second, and third batches, wherein the first and third batches include first and third polymeric materials (1p, 3p), and the second batch includes a second polymeric material (2p) and a blowing agent (2b), closing the thus filled cavity with a lid (12) to form a mould defining a closed cavity (10c) of constant volume in time, heating the mould (10) to a processing temperature, to melt the first, second, and third polymeric materials (1p-3p) and to expand the second polymer agent by activation of the blowing agent, cooling and removing the lid (12) to open the cavity and extracting the polymeric article. At least the second polymeric material (2p) includes at least 50 wt. % of recycled polymer in the form of shredded flakes.

Systems and methods are provided for making aggregate from comingled waste plastics. For example, there is provided a method of making a preconditioned absorptive resin aggregate, the method including: obtaining a supply of granulated mixed plastic waste treated with a preconditioning agent that comprises at least one of calcium oxide and calcium hydroxide; mixing the supply of granulated mixed plastic waste treated with the calcium oxide preconditioning agent with one or more additives to form a plastic waste mixture, the one or more additives comprising pozzolans; hot extruding the plastic waste mixture to form an extruded product comprising waste plastic material; cooling the extruded product; and processing the extruded product to form an aggregate. Products incorporating such aggregates, such as, for example, lightweight construction blocks, are also provided. Also provided are methods of forming a waste plastics feedstock.

The present invention provides an environmentally-friendly, fully recyclable composite mining screen which has sufficient rigidity to replace existing metal and metal covered plastic mining screens. The inventive composite screen insert contains stiff reinforcing fibers (glass, carbon, etc.) and exhibits the rigidity of metal and metal-covered plastic mining screen inserts so as to minimize deflection in use. The inventive mining screen is also completely recyclable because at the end of its useful life, the broken and used screen can be ground into polymer particles and the particles incorporated into new screens or other parts.

A method for manufacturing a fired body of a fluororesin includes a mixing step of mixing a fluororesin pulverized after firing and an unfired fluororesin powder aggregated after emulsion polymerization at a rate based on predetermined strength to produce a component to be fired, and a firing step of firing the component to be fired produced.

A polyester film and a method for producing the same are provided. The polyester film includes a physically recycled polyester resin and a chemically recycled polyester resin. The physically recycled polyester resin is formed of physically recycled polyester chips, and the physically recycled polyester chips have a first intrinsic viscosity. The chemically recycled polyester resin is formed of chemically recycled polyester chips, and the chemically recycled polyester chips have a second intrinsic viscosity. The second intrinsic viscosity is less than the first intrinsic viscosity. The physically recycled polyester chips and the chemically recycled polyester chips are mixed with each other and melt extruded according to a predetermined intrinsic viscosity, so that the polyester film has the predetermined intrinsic viscosity.

A matte polyester film and a method for manufacturing the same are provided, The method for manufacturing the matte polyester film includes: providing a recycled polyester material; physically regenerating a part of the recycled polyester material to form physically regenerated polyester chips having a first intrinsic viscosity; chemically regenerating another part of the recycled polyester material to form chemically regenerated polyester chips having a second intrinsic viscosity less than the first intrinsic viscosity; mixing matte regenerated polyester chips, the physically regenerated polyester chips, and the chemically regenerated polyester chips according to a predetermined intrinsic viscosity so as to form a polyester masterbatch material; melting and then extruding the polyester masterbatch material to obtain the matte polyester film having the predetermined intrinsic viscosity.

A method for manufacturing a board element, such as a floor element, including an at least partially recycled board layer. The method includes providing a pre-processed material from at least one weight-reduced preformed board element, preferably being obtained by removal of material from a rear side thereof, wherein the pre-processed material includes a thermoplastic material, and providing a virgin material including a thermoplastic material. The method further includes applying heat and pressure to the pre-processed material and the virgin material in a double-belt press to form the board layer, and forming a board element comprising the board layer. Also, a corresponding assembly for manufacturing of a board element.

In a method for reprocessing film waste material, the film waste material is comminuted into recycling material by means of a comminuting device. The recycling material is fed by means of a feeding device in a multi-shaft screw machine. In the multi-shaft screw machine, the recycling material is plasticized into a material melt and processed into raw material. The raw material may again be fed to a production installation for the production of films.

Waste product from any of a variety of processes (injection molding, selective laser sintering) is processed to form powders that have particle size and distribution optimal for a 3D printing technology known as Composite Based Additive Manufacturing (CBAM). Alternative recycling processes include grinding and sieving, emulsion extruding, and liquid-liquid phase separation.