Methods provide for creating a three-dimensional random fiber orientation in a composite component. According to embodiments described herein, narrow flakes are created from a unidirectional composite fiber tape and poured into a reservoir of a mold, creating a three-dimensional random fiber orientation of the narrow flakes within the reservoir. At least a majority of the narrow flakes have an aspect ratio of length to width of at least 6:1. The narrow flakes are heated and compressed to fill the mold and create the composite component. The three-dimensional random fiber orientation of the narrow flakes within the reservoir is maintained as the narrow flakes are pushed through the mold, creating consistent, uniform strength characteristics throughout the resulting composite component.

Methods provide for creating a three-dimensional random fiber orientation in a composite component. According to embodiments described herein, narrow flakes are created from a unidirectional composite fiber tape and poured into a reservoir of a mold, creating a three-dimensional random fiber orientation of the narrow flakes within the reservoir. At least a majority of the narrow flakes have an aspect ratio of length to width of at least 6:1. The narrow flakes are heated and compressed to fill the mold and create the composite component. The three-dimensional random fiber orientation of the narrow flakes within the reservoir is maintained as the narrow flakes are pushed through the mold, creating consistent, uniform strength characteristics throughout the resulting composite component.

A method and apparatus for feeding a plurality of tread bands in a process for building tyres for vehicle wheels. Each tread band initially includes, on a side thereof, a service fabric. The tread bands are initially arranged at different heights. The method includes positioning a first auxiliary conveyor belt of an auxiliary collection device including a plurality of juxtaposed auxiliary conveyor belts at a first height corresponding to the height of a first tread band, then, proceeding with the removal of the service fabric from the first tread band while the first tread band is transferred onto the first auxiliary conveyor belt. The method also includes positioning at least one second auxiliary conveyor belt of the auxiliary collection device at at least one second height corresponding to that of at least one second tread band.

A method and apparatus for feeding a plurality of tread bands in a process for building tyres for vehicle wheels. Each tread band initially includes, on a side thereof, a service fabric. The tread bands are initially arranged at different heights. The method includes positioning a first auxiliary conveyor belt of an auxiliary collection device including a plurality of juxtaposed auxiliary conveyor belts at a first height corresponding to the height of a first tread band, then, proceeding with the removal of the service fabric from the first tread band while the first tread band is transferred onto the first auxiliary conveyor belt. The method also includes positioning at least one second auxiliary conveyor belt of the auxiliary collection device at at least one second height corresponding to that of at least one second tread band.

A method for producing a part includes the steps of: positioning an insert in a mold via a gripping element, able to be actuated between an inactive configuration and an active configuration, of a gripping device comprising a shaping wall; shaping the insert in a reinforcing element against a surface; during positioning, maintaining a separation between the surface and the insert, and moving the shaping wall to apply the insert against the surface; and during the shaping, applying the shaping wall and the gripping element against the insert and the surface, the element being actuated in its inactive configuration before the application of the shaping wall.

A method for producing a part includes the steps of: positioning an insert in a mold via a gripping element, able to be actuated between an inactive configuration and an active configuration, of a gripping device comprising a shaping wall; shaping the insert in a reinforcing element against a surface; during positioning, maintaining a separation between the surface and the insert, and moving the shaping wall to apply the insert against the surface; and during the shaping, applying the shaping wall and the gripping element against the insert and the surface, the element being actuated in its inactive configuration before the application of the shaping wall.

A manufacturing system includes a plurality of lamination heads and a head-moving system defining a continuous loop lamination path configured to move the lamination heads in series along the lamination path. The manufacturing system also includes at least one lamination mandrel positioned along a portion of the lamination path. The lamination heads are each configured to dispense a layup material onto the at least one lamination mandrel or onto layup material previously applied onto the lamination mandrel while the lamination heads are moved by the head-moving system through one or more revolutions of the lamination path to lay up a composite laminate.

Provided is a method for producing a molded body that is capable of effectively and accurately producing a molded body from a composite substrate made of a fiber-reinforced resin containing a thermosetting resin and reinforcing fibers. The method includes shaping the composite substrate with the a thermosetting resin in an uncured state into a three-dimensional shape at a site different from where a molding unit is located; conveying the composite substrate to the molding unit so as to maintain the three-dimensional shape thereof; then, placing the conveyed composite substrate on a molding surface of a lower die formed to suit the three-dimensional shape, so as to maintain the three-dimensional shape thereof; and pressing the composite substrate placed on the lower die with an upper die while heated, thereby curing the thermosetting resin and forming the molded body.

Provided is a method for producing a molded body that is capable of effectively and accurately producing a molded body from a composite substrate made of a fiber-reinforced resin containing a thermosetting resin and reinforcing fibers. The method includes shaping the composite substrate with the a thermosetting resin in an uncured state into a three-dimensional shape at a site different from where a molding unit is located; conveying the composite substrate to the molding unit so as to maintain the three-dimensional shape thereof; then, placing the conveyed composite substrate on a molding surface of a lower die formed to suit the three-dimensional shape, so as to maintain the three-dimensional shape thereof; and pressing the composite substrate placed on the lower die with an upper die while heated, thereby curing the thermosetting resin and forming the molded body.

A manufacturing system includes a first mandrel, a second mandrel, and laminate securing mechanisms. The first mandrel has a first mandrel surface and a first mandrel surface edge. The second mandrel has a second mandrel surface and a second mandrel surface edge, and is positionable in a closed position in which the first mandrel surface edge and the second mandrel surface edge are in contact to form a continuous mandrel surface collectively defined by the first mandrel surface and the second mandrel surface. The second mandrel translates to an open position defining a gap between the first mandrel surface edge and the second mandrel surface edge for receiving a forming die. The laminate securing mechanisms secure the composite laminate on at least one of the first mandrel and the second mandrel during trimming and/or forming of the composite laminate.