The present disclosure is directed to a method for forming a cured composite component. The method includes laying one or more layers of uncured composite material onto a conductive core. An electric current is supplied to the conductive core to resistively heat the one or more layers of uncured composite material to a temperature sufficient to cure the one or more layers of uncured composite material into the cured composite component.

Method of manufacturing a product comprising fiber reinforced polymer material, the method comprising the steps of: providing 10 carbon fibers being embedded in a thermosetting resin, heating 20 the thermosetting resin up to its cure temperature by a current flowing through at least a part of said carbon fibers, letting convert 30 the thermosetting resin to a thermoset polymer.

The invention is further directed to a device for performing the method and to a composite sandwich panel structure manufactured according to the method.

A molding die includes a resistance heating element included in a surface portion of the molding die and configured to heat a molding surface by generating heat, and a heat insulator provided further inside the molding die than the resistance heating element and configured to restrain the heat of the surface portion of the molding die from being transmitted to an inside of the molding die. The surface portion of the molding die includes the molding surface.

The present invention sufficiently heats a repairing material while preventing change in quality of a base material provided with the repairing material so as to securely bond the repairing material to a repair target portion. The repair method of the present invention, in order to repair a repair target portion 14 existing in an outer panel 1, includes: a repairing material disposing step of disposing a repairing patch 21 including a resistance heating element 23 and a carbon fiber reinforced resin, and an adhesive 22A including a thermosetting resin before being hardened for bonding the repairing patch 21 on the repair target portion 14; and a heating-hardening step of heating and hardening the thermosetting resin of the adhesive 22A by causing the resistance heating element 23 to generate heat through supply of electricity thereto.

A methods for producing a fibrous preform includes placing a fibrous mat onto a depositing surface, the depositing surface being formed by a web face of a mould core, a first support surface of a first support installation and a second support surface of a second support installation. The fibrous mat is covered by a film and is pressed in a planar manner onto the depositing surface by generating a vacuum. Bringing to bear the fibrous mat on lateral faces of the mould core that extend transversely to the web face is subsequently performed by moving the support installations and the mould core relative to one another in such a manner that a level differential between the web face of the mould core and the support surfaces of the support installations is enlarged. A device for producing a fibrous preform is furthermore described.

Molded rubber objects may be molded and de-molded by defining both a desired final form for the molded rubber object and a tab extending from the final form of the molded rubber object using a cavity in a mold. Rubber pellets may be dispensed in predetermined amounts at desired location(s) within the cavity to provide the rubber needed to form the molded rubber object. Heat and pressure may be applied to the mold to cause the rubber pellets to fill the cavity defining both the desired final form of the molded rubber object and the tab. After the heat and pressure has been applied, a gripping device may grasp the tab and move the tab in a direction and with sufficient force to peel the rubber object from the mold cavity. If desired, the tab may be removed from the molded rubber object.

A processing apparatus such as a heating and/or debulking apparatus that may be used to debulk a plurality of uncured composite layers to form an article such as an aircraft component may include a plurality of interconnected smart susceptor heater blankets. The plurality of smart susceptor heater blankets may be connected in series or in parallel, and may be controlled to uniformly heat the component during formation. The plurality of smart susceptor heater blankets may be supported by a deployment system that lowers the plurality of smart susceptor heater blankets toward, and raises the plurality of smart susceptor heater blankets away from, a working surface.

A molding die and a molding method are provided, which allow high-cycle manufacturing of molded bodies of a thermoplastic resin or thermoplastic resin-fiber composite material, thereby improving productivity. Molding is performed using a molding die including a plurality of die portions that form a cavity in which a molded body is molded, the molding die including: a first temperature adjusting unit disposed in the vicinity of the cavity surface and capable of at least cooling the cavity surface; and a second temperature adjusting unit disposed on a side of the first temperature adjusting unit opposite from the cavity surface and capable of at least heating the cavity surface, wherein a distance L0 from the cavity surface to the first temperature adjusting unit and a distance L1 from the cavity surface to a surface of the corresponding die portion opposite from the cavity surface satisfy the relationship: (L1/L0)>3.

Provided are methods for heat curing of various materials, such as heat curable materials or more specifically potting compounds, which are disposed within cavities with limited access to these materials. Also provided are curing for executing such methods. In some embodiments, a heat curable material disposed within a cavity may be heated by a heating rod protruding into the cavity or through the cavity. The heating rod is thermally coupled to the heat curable material and is used to transfer heat to the heat curable material. For example, the heating rod may include a resistive heating element. The heating element may be positioned in such a way that the heat curable material is selectively heated within the cavity without significant heating of surrounding components. In some embodiments, the heating rod may be also used to compress the part containing the cavity or a stack including this part.

Provided are methods for heat curing of various materials, such as heat curable materials or more specifically potting compounds, which are disposed within cavities with limited access to these materials. Also provided are curing for executing such methods. In some embodiments, a heat curable material disposed within a cavity may be heated by a heating rod protruding into the cavity or through the cavity. The heating rod is thermally coupled to the heat curable material and is used to transfer heat to the heat curable material. For example, the heating rod may include a resistive heating element. The heating element may be positioned in such a way that the heat curable material is selectively heated within the cavity without significant heating of surrounding components. In some embodiments, the heating rod may be also used to compress the part containing the cavity or a stack including this part.