A system for controlling the temperature of a film before and/or during application, the system including: a heat source for heating a film; and stretch rollers; wherein the heat source heats the film from an ambient temperature to a temperature from about 2° C. to about 40° C. above the ambient temperature, wherein the film is heated prior to or simultaneous to being stretched by the stretch rollers, and wherein the ambient temperature is below 15° C. A system for improving the application of film by transfer of electrostatic charge is also described. The preheating system and/or electrostatic charge system may be used to enhance binding and sealing properties of stretch films used for wrapping palletized products in a reduced temperature environment. Other embodiments of the preheating film system and electrostatic charge system, and methods for their use, are described herein.

A hopper charged with a powder material, a screw arranged below the hopper and exposed at a supply port formed at the bottom of the hopper, and a rolling element in contact with the screw at the supply port are provided. The rolling element is larger than a space between end portions of the supply port and a screw groove of the screw.

A preheat assisted injection/compression molding system for producing thin wall, high fiber content, high flex modulus thermoplastic composites at high temperature includes a press, an injection mold operably coupled to the press and including a first mold portion having a first inner mold surface, and a second mold portion with a second inner mold surface, and a resin injection system configured to inject a molten, free flowing resin into the injection mold. A mold surface pre-heating system includes a heating element configured to selectively heat at least one of the first and second inner mold surfaces to a predetermined temperature at a predetermined depth before the resin is injected into the mold. A cooling system is configured to selectively cool at least one of the first and second inner mold surfaces to rapidly cool a molded part formed by compressing the resin with the press.

A method is provided for forming a near-net thermoplastic composite component includes co-spraying a mixture comprising a thermoplastic polymer material and a chopped reinforcing material deposited onto at least one region associated with a tool having a first temperature and defining a near-net component shape. The mixture and adjacent tool is heated to a second temperature while the mixture is on the tool. The first temperature is below the solidification temperature of the thermoplastic polymer material and the second temperature is above the solidification temperature. Then, the mixture is exposed to a negative pressure to promote removal of gases from the mixture and put under compressive force to densify the mixture. The thermoplastic polymer material melts and flows. The tool is cooled to the first temperature and removing the mixture to form the near-net thermoplastic composite component having randomly oriented chopped reinforcement material distributed within a thermoplastic polymer matrix.

A system for controlling the temperature of a film before and/or during application, the system including: a heat source for heating a film; and stretch rollers; wherein the heat source heats the film from an ambient temperature to a temperature from about 2 C. to about 40 C. above the ambient temperature, wherein the film is heated prior to or simultaneous to being stretched by the stretch rollers, and wherein the ambient temperature is below 15 C. A system for improving the application of film by transfer of electrostatic charge is also described. The preheating system and/or electrostatic charge system may be used to enhance binding and sealing properties of stretch films used for wrapping palletized products in a reduced temperature environment. Other embodiments of the preheating film system and electrostatic charge system, and methods for their use, are described herein.

A method of producing a fiber-reinforced resin by press-molding a prepreg preform contains a reinforcing fiber and a thermosetting resin, the method including (a) a preform production step of producing a preform; (b) a placement and preheating step of placing the preform in a mold and preheating the preform; (c) a pressing step of changing the preform into a product shape; and (d) a curing step of curing the preform while pressurizing the preform, wherein, at start of the pressing step (c), a degree of cure e of the thermosetting resin in a specific part of the preform is higher than a degree of cure i of the thermosetting resin in a region other than the specific part of the preform.

A conveyance device includes a plurality of holding mechanisms and one or more pressing mechanisms, the holding mechanisms each include a holder that holds a molding material and a holder movement mechanism that moves the holder, and the pressing mechanisms each include a pusher that comes into contact with and pushes the molding material and a pusher movement mechanism that moves the pusher.

A method for curing a thermoset composite part, including placing the composite part within a heating assembly and using the heating assembly to heat the composite part; placing the heating assembly within a pressurization vessel and applying a consolidation pressure; removing the heating assembly from the pressurization vessel and using the heating assembly to cool down the composite part.

The present disclosure provides methods for additive manufacturing of a three-dimensional (3D) object, comprising preheating a feed comprising a polymer material to a temperature in excess of a glass transition temperature and below a melting point of the polymer material. The preheating may occur at a first location in an additive manufacturing apparatus. Next, the polymer material may be melted at a second location that is spatially distinct from the first location.

An additive manufacturing device includes at least one liquefier assembly that receives filament material from at least one feedstock and extrudes the material in a flowable form. A thermal drying system removes water vapor and heats compressed air to a preselected temperature set point to form conditioned air. At least one enclosed filament path houses and guides the filament material from a supply to the at least one liquefier assembly. The enclosed filament path is exposed to the conditioned air from the thermal drying system so as to keep the filament material dry as it is fed to the at least one liquefier assembly.