B29C35/0288

Sealed circuit card assembly

A method of manufacturing a sealed circuit card assembly includes disposing a circuit card assembly within a volume defined by a housing and at least partially filling the volume with a curable liquid such that the curable liquid encapsulates at least a circuit card. The method may also include curing the curable liquid to form a potted circuit card assembly and, after at least partially filling the volume with the curable liquid and after curing the curable liquid, vacuum impregnating the potted circuit card assembly with a sealant to seal any exposed interfaces or cracks to form the sealed circuit card assembly. Accordingly, the sealed circuit card assembly may include a first cured material encapsulating the circuit card of the circuit card assembly and a second cured material disposed within, for example, a porosity of the first cured material.

Controlling temperature in an apparatus for generating a three-dimensional object

A method of controlling temperature in an apparatus for generating a three-dimensional object comprises performing a calibration test on a sample of build material that is to be used in generating a three-dimensional object, calibrating at least one temperature point from the calibration test, and using the at least one calibrated temperature point during subsequent temperature control of the apparatus.

HIGH PERFORMANCE CARBON FIBER LAMINATE ENCLOSURE PART FOR AN INFORMATION HANDLING SYSTEM
20200238642 · 2020-07-30 ·

An enclosure part for an information handling system is disclosed that may include materials formed together into a rectangular shape. The enclosure part may have a void on a core side and a flatness equal to or less than 0.5 mm. The materials may include a sheet of carbon fiber, a piece of non-woven carbon fiber, and a piece of non-woven glass fiber. A method for manufacturing an enclosure part using through-plane temperature control may include inserting into a mold a sheet of carbon fiber and a piece of non-woven carbon fiber, heat pressing the sheet of carbon fiber with the piece of non-woven carbon fiber, and cooling a first portion of the mold including the sheet of carbon fiber and the piece of non-woven carbon fiber more quickly than a second portion of the mold including the sheet of carbon fiber, and removing the enclosure part from the mold.

SHEET WINDING MOLDING METHOD
20200198221 · 2020-06-25 ·

Provided is a sheet winding molding method including winding a thermosetting prepreg around a substrate while heating the thermosetting prepreg, wherein the time taken to form a next layer of the thermosetting prepreg on a layer of the wound thermosetting prepreg is shorter than the gel time of the prepreg at the temperature of the wound thermosetting prepreg. The sheet winding molding method is advantageous not only in that the method has excellent productivity, but also in that a molded article having excellent physical properties, such as excellent interlaminar shear strength, can be obtained by the method.

METHOD FOR MANUFACTURING HIGH-PRESSURE TANK
20200198189 · 2020-06-25 · ·

A method for manufacturing a high-pressure tank, capable of removing bubbles inside a carbon-fiber layer and those on an outer surface thereof without deteriorating a strength of the carbon-fiber layer, preventing a defective appearance, reducing variations in size, and thereby manufacturing a high-pressure tank having an excellent strength is provided. A method for manufacturing a high-pressure tank includes an uncured carbon-fiber layer forming step of forming an uncured carbon-fiber layer around a liner, a glass-fiber layer forming step of forming an uncured glass-fiber layer around the uncured carbon-fiber layer, a pin inserting step of inserting a tubular pin disposed therein from an uncured glass-fiber layer side to an interface of the uncured carbon-fiber layer, a gas sucking step of sucking a gas from the pin, and a thermally-curing treatment step of forming a glass-fiber layer and a carbon-fiber layer.

Stereolithography 3D printer and methods of adjusting temperature of printing materials thereof

A stereolithography 3D (three-dimensional) printer and a method of adjusting temperature of printing materials thereof are provided. The stereolithography 3D printer has a material tank for accommodating print materials, a light module, a temperature-adjusting module, a temperature-sensing module, and a curing platform. The stereolithography 3D printer executes a procedure of controlling temperature for adjusting a temperature of the print material if a sensed temperature doesn't reach a default value, and executes a procedure of 3D printing for manufacturing a 3D physical model by using the print material whose temperature had been adjusted. The printing quality of the 3D physical models can be effectively improved via controlling the temperature of the print materials.

SYSTEMS AND METHODS FOR PREVENTING OXYGEN INHIBITION OF A LIGHT-INITIATED POLYMERIZATION REACTION IN A 3D PRINTING SYSTEM USING UNIFORM PLANAR SURFACES
20200180190 · 2020-06-11 ·

Systems and methods that prevent oxygen inhibition of a light-initiated polymerization reaction by forcing the oxygen away from the reaction surfaces. In some embodiments, oxygen is purged by bringing a planarizing surface (e.g., a thin transparent film and/or a transparent planar surface) into contact with a layer of UV curable material disposed on a workpiece and then moving the planarizing surface away from the workpiece one the UV material is cured.

SYSTEMS AND METHODS FOR PREVENTING OXYGEN INHIBITION OF A LIGHT-INITIATED POLYMERIZATION REACTION IN A 3D PRINTING SYSTEM USING INERT GAS
20200180225 · 2020-06-11 ·

Systems and methods that prevent oxygen inhibition of a light-initiated polymerization reaction by purging the oxygen from reaction surfaces using inert gas flow. In some embodiments, oxygen is purged using a gas diffusion system that introduces, via a diffuser, an inert gas into a workspace between a UV light source and a UV curable layer of a workpiece. The diffuser may be made of a transparent or diffuse material to allow UV light to pass through it, and includes an array of micro-holes for the gas to pass through towards the workpiece. The inert gas flow may be heated to maintain a desired and uniform reaction temperature.

Systems and Methods for In-Situ Cure Monitoring and Defect Detection

Non-destructive evaluation (NDE) systems and methods are provided for monitoring objects being manufactured during a cure or consolidation process and for detecting defects that occur during the cure or consolidation process or to detect conditions of the process that can lead to the occurrence of defects. Information acquired by the NDE system during the cure or consolidation process can be used to adjust one or more parameters of the process in real-time to prevent defects from occurring or to reduce the number and/or severity of defects that occur during the cure or consolidation process.

Apparatus and method for a high performance carbon fiber laminate enclosure part for an information handling system

An enclosure part for an information handling system is disclosed that may include materials formed together into a rectangular shape. The enclosure part may have a void on a core side and a flatness equal to or less than 0.5 mm. The materials may include a sheet of carbon fiber, a piece of non-woven carbon fiber, and a non-woven glass fiber. A method for manufacturing an enclosure part using through-plane temperature control may include inserting into a mold a sheet of carbon fiber and a piece of non-woven carbon fiber, heat pressing the sheet of carbon fiber with the piece of non-woven carbon fiber, and cooling a first portion of the mold including the sheet of carbon fiber and the piece of non-woven carbon fiber more quickly than a second portion of the mold including the sheet of carbon fiber, and removing the enclosure part from the mold.