The present invention relates to a method for producing a shaped article, a shaped article obtained therefrom and the use of the shaped article in vehicle door intrusion beams, structural inserts in body in white, bumper beams, instrument panel cross members, seating structural inserts and front-end module structures.

A tie rod that includes a central section, a first tapered section, and a second tapered section. A thermoplastic tube extends the length of the tie rod. The first tapered section includes a first insert positioned within the thermoplastic tube. The second tapered section includes a second insert positioned within the thermoplastic tube. A channel extends through the tie rod along the central section, the first tapered section, and the second tapered section.

A housing for an electronic device is disclosed. The housing comprises a first component and a second component separated from the first component by a gap. The housing also includes a first molded element disposed at least partially within the gap and defining at least a portion of an interlock feature, and a second molded element disposed at least partially within the gap and mechanically engaging the interlock feature. The first component, the second component, and the second molded element form a portion of an exterior surface of the housing. A method of forming the housing is also disclosed.

Solid-state additive and subtractive manufacturing processes, completely or partially performed by a solid-state manufacturing system, are disclosed. Solid-state deposition processes of different materials for printing 3D parts, coating, joining or repair are included as examples. Subtractive processing steps, such as machining, drilling, surface grooving, surface activation and others are discussed as well. In addition, other processes performed by other means are mentioned in making the final parts.

A method for preparing a multi-material component including providing a fiber reinforced component, the fiber reinforced component having one or more working layers of a fiber reinforced composite material, wherein each of the one or more working layers includes one or more fiber reinforced composite material laminae. The method includes attaching the fiber reinforced component to a multi-material transition component, wherein the multi-material transition component includes a metallic component and a transition laminate includes a transition material, wherein the transition laminate includes one or more partially embedded transition laminae each having a first embedded end that is embedded in the metallic component. Also provided are multi-material transition components and multi-material components provided by the method.

Disclosed are plastic compositions for use in forming plastic-metal hybrid materials, the compositions including an epoxy compound. Also provided are plastic-metal hybrid materials that are formed using the inventive plastic compositions, methods for forming such materials, and electronic devices that include the hybrid materials. The plastic compositions confer beneficial bonding strength with the metal partner of a hybrid material, good impact strength, and low color change following anodization, and retain these favorable characteristics under a range of processing conditions.

A method of additive manufacturing of an object may include directing laser energy from a laser to a region for material deposition, extruding material using an extruder at the region of material deposition, sensing temperature within the region of the material deposition, and electronically controlling the laser energy using the temperature so as to sufficiently heat the region for material deposition prior to extruding the material to increase strength of the object. The method may include hardening or freezing extruded material through cooling in real-time.

Methods and apparatus for applying internal features or complex mechanical structures to a surface of a metal part are disclosed. According to one aspect of the present invention, a method for creating an assembly that includes a substrate and a molded piece involves obtaining the substrate, and forming at least one binding feature on a surface of the substrate. The method also includes molding on a surface of the binding feature and the surface of the substrate. Molding on the surface of the binding feature and the surface of the substrate mechanically binds the molded piece to the substrate.

A fitting element for use in rehabilitation of pipelines with a liner. The fitting element is a composite article of reinforcing fibers and a resin composition. A first part of the fitting element has reinforcing fibers and a substantially fully cured resin composition, and a second part has dry reinforcing fibers that can accept a curable resin composition that optionally originates from the liner to form a functional joint between the fitting element and the liner. An interface layer of the fitting element structurally connects the first and the second part. A method for manufacturing the fitting element, as well as a method for rehabilitation of a pipeline with a tubular liner and a joined assembly of the fitting element and a liner for use in rehabilitating a pipeline.

A flask stand is configured to support a flask and includes a base ring and a plurality of legs. The base ring is configured to support a lower portion of the flask. Each leg is secured to the base ring and extends outward from the base ring. Each leg includes a body, a lattice, and an elastomeric foot. The body includes a first end portion that is secured to the base ring with the foot portion being opposite the first end portion. The lattice is formed within the foot portion and includes a plurality of members that form an open-mesh frame that defines a plurality of voids between adjacent members of the frame. The elastomeric foot is formed of an elastomer and is disposed about the lattice and within the voids of the lattice. The foot is configured to engage a surface to support the body relative to the surface.