A molded fiber part former includes a first forming mold defining a first mold area and at least one fluid inlet. The molded fiber part former also includes a wall substantially surrounding the first mold area. The molded fiber part former includes a fluid channel disposed adjacent to and surrounding the wall, wherein the channel is fluidically connected to the at least one fluid inlet and defines a fluid channel outlet.

A molded fiber part former includes a first forming mold defining a first mold area and at least one fluid inlet. The molded fiber part former also includes a wall substantially surrounding the first mold area. The molded fiber part former includes a fluid channel disposed adjacent to and surrounding the wall, wherein the channel is fluidically connected to the at least one fluid inlet and defines a fluid channel outlet.

A molded fiber part former includes a first forming mold defining a first mold area and at least one fluid inlet. The molded fiber part former also includes a wall substantially surrounding the first mold area. The molded fiber part former includes a fluid channel disposed adjacent to and surrounding the wall, wherein the channel is fluidically connected to the at least one fluid inlet and defines a fluid channel outlet.

A molded fiber part former includes a first forming mold defining a first mold area and at least one fluid inlet. The molded fiber part former also includes a wall substantially surrounding the first mold area. The molded fiber part former includes a fluid channel disposed adjacent to and surrounding the wall, wherein the channel is fluidically connected to the at least one fluid inlet and defines a fluid channel outlet.

The present invention discloses a molded article having a surface feature created by a light reactive agent interacting with light from a light source, and a method for making the same. The article is molded from a slurry comprised of an aqueous solution that includes a plurality of fibers and a light reactive agent. The slurry is molded into a three-dimensional solid fibrous molded part. The solid fibrous molded part is exposed to a light source such that the light reacts with the light reactive agent to create at least one surface feature. The surface feature can be, for example, a texture or a color change.

The present invention discloses a molded article having a surface feature created by a light reactive agent interacting with light from a light source, and a method for making the same. The article is molded from a slurry comprised of an aqueous solution that includes a plurality of fibers and a light reactive agent. The slurry is molded into a three-dimensional solid fibrous molded part. The solid fibrous molded part is exposed to a light source such that the light reacts with the light reactive agent to create at least one surface feature. The surface feature can be, for example, a texture or a color change.

A method includes providing a reservoir of randomly oriented fibers in a solution, dispensing the solution of randomly oriented fibers through a nozzle having an orientation component onto a porous substrate as a solution of aligned fibers, and immobilizing the fibers to form a fiber pre-form. A system includes a porous substrate, a deposition nozzle, a reservoir of randomly oriented fibers in solution connected to the deposition nozzle, the deposition nozzle position adjacent the porous substrate and connected to the reservoir, the nozzle to receive the randomly oriented fibers and output aligned fibers, and a vacuum connected to the porous substrate to remove fluid from the porous substrate as the deposition nozzle deposits the aligned fibers on the porous substrate to produce a fiber pre-form having aligned fibers.

A method includes providing a reservoir of randomly oriented fibers in a solution, dispensing the solution of randomly oriented fibers through a nozzle having an orientation component onto a porous substrate as a solution of aligned fibers, and immobilizing the fibers to form a fiber pre-form. A system includes a porous substrate, a deposition nozzle, a reservoir of randomly oriented fibers in solution connected to the deposition nozzle, the deposition nozzle position adjacent the porous substrate and connected to the reservoir, the nozzle to receive the randomly oriented fibers and output aligned fibers, and a vacuum connected to the porous substrate to remove fluid from the porous substrate as the deposition nozzle deposits the aligned fibers on the porous substrate to produce a fiber pre-form having aligned fibers.

A deposition nozzle has a housing, an inlet into the housing arranged to receive a solution carrying randomly oriented fibers, an orientation component within the housing, the orientation component positioned to receive the solution from the inlet and operate to produce aligned fibers in a predetermined, single direction, and an outlet on the housing arranged to receive the aligned fibers and deposit them on a substrate. A system includes a porous substrate, a deposition nozzle, a reservoir of randomly oriented fibers in solution connected to the deposition nozzle, the deposition nozzle position adjacent the porous substrate and connected to the reservoir, the nozzle to receive the randomly oriented fibers and output aligned fibers, and a vacuum connected to the porous substrate to remove fluid from the porous substrate as the deposition nozzle deposits the aligned fibers on the porous substrate to produce a fiber pre-form having aligned fibers. A method includes providing a reservoir of randomly oriented fibers in a solution, dispensing the solution of randomly oriented fibers through a nozzle having an orientation component onto a porous substrate as a solution of aligned fibers, and immobilizing the fibers to form a fiber pre-form.

A deposition nozzle has a housing, an inlet into the housing arranged to receive a solution carrying randomly oriented fibers, an orientation component within the housing, the orientation component positioned to receive the solution from the inlet and operate to produce aligned fibers in a predetermined, single direction, and an outlet on the housing arranged to receive the aligned fibers and deposit them on a substrate. A system includes a porous substrate, a deposition nozzle, a reservoir of randomly oriented fibers in solution connected to the deposition nozzle, the deposition nozzle position adjacent the porous substrate and connected to the reservoir, the nozzle to receive the randomly oriented fibers and output aligned fibers, and a vacuum connected to the porous substrate to remove fluid from the porous substrate as the deposition nozzle deposits the aligned fibers on the porous substrate to produce a fiber pre-form having aligned fibers. A method includes providing a reservoir of randomly oriented fibers in a solution, dispensing the solution of randomly oriented fibers through a nozzle having an orientation component onto a porous substrate as a solution of aligned fibers, and immobilizing the fibers to form a fiber pre-form.