In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to systems that include a track assembly, mold assembly, press assembly, and methods for using the same for producing a porous surface from a solid piece of polymer. In some embodiments, the present systems and methods are directed to processing a polymer at a temperature below a melting point of the polymer to produce a solid piece of polymer with an integrated a porous surface.

In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to systems that include a track assembly, mold assembly, press assembly, and methods for using the same for producing a porous surface from a solid piece of polymer. In some embodiments, the present systems and methods are directed to processing a polymer at a temperature below a melting point of the polymer to produce a solid piece of polymer with an integrated a porous surface.

A press apparatus for forming molded products is provided and includes an motive source and a press assembly in fluid communication with the motive source. The press assembly includes a press plate and a device configured to actuate axial movement of the press plate as initiated by the motive source. A mold base is positioned within the press assembly and configured for engagement with the press plate. The mold base includes a plurality of mold cavities and each of the mold cavities includes a mold cavity aperture. Each of the mold cavity apertures is arranged in a pattern and configured to provide access to a molded product positioned in a mold cavity. A release assembly is configured for engagement with the mold base and has a plurality of release fingers, each extending from a base plate. The plurality of release fingers is arranged in a pattern that aligns with the pattern of the mold cavity apertures.

A press apparatus for forming molded products is provided and includes an motive source and a press assembly in fluid communication with the motive source. The press assembly includes a press plate and a device configured to actuate axial movement of the press plate as initiated by the motive source. A mold base is positioned within the press assembly and configured for engagement with the press plate. The mold base includes a plurality of mold cavities and each of the mold cavities includes a mold cavity aperture. Each of the mold cavity apertures is arranged in a pattern and configured to provide access to a molded product positioned in a mold cavity. A release assembly is configured for engagement with the mold base and has a plurality of release fingers, each extending from a base plate. The plurality of release fingers is arranged in a pattern that aligns with the pattern of the mold cavity apertures.

In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to systems that include a track assembly, mold assembly, press assembly, and methods for using the same for producing a porous surface from a solid piece of polymer. In some embodiments, the present systems and methods are directed to processing a polymer at a temperature below a melting point of the polymer to produce a solid piece of polymer with an integrated a porous surface.

In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to systems that include a track assembly, mold assembly, press assembly, and methods for using the same for producing a porous surface from a solid piece of polymer. In some embodiments, the present systems and methods are directed to processing a polymer at a temperature below a melting point of the polymer to produce a solid piece of polymer with an integrated a porous surface.

A method of fabricating a vacuum insulated refrigerator structure includes positioning a first barrier film in a female mold cavity. Porous filler material is positioned on the barrier film, and a second barrier film is positioned over the porous filler material. A male mold is brought into contact with the second barrier film to deform and compress the porous filler material into a 3D shape. A vacuum is formed between the first and second barrier films, and the first and second peripheral edge portions are sealed together to form a vacuum insulated core. The vacuum insulated core may be positioned between a liner and a wrapper to form an insulated refrigerator cabinet, door, or other vacuum insulated component.

A method of fabricating a vacuum insulated refrigerator structure includes positioning a first barrier film in a female mold cavity. Porous filler material is positioned on the barrier film, and a second barrier film is positioned over the porous filler material. A male mold is brought into contact with the second barrier film to deform and compress the porous filler material into a 3D shape. A vacuum is formed between the first and second barrier films, and the first and second peripheral edge portions are sealed together to form a vacuum insulated core. The vacuum insulated core may be positioned between a liner and a wrapper to form an insulated refrigerator cabinet, door, or other vacuum insulated component.

[Object] To provide a method for the production of a thin plate-like laminate having a film-like resin layer in which a concave/convex shape can stably be formed with high accuracy on the film-like resin layer laminated on a thin plate-like substrate. [Achieving Means] There are provided a step of creating a mold retention structure 100 in which molds 110, which have been heated to a thermal deformation temperature of a film-like resin composition 84, are arranged on both surface sides of a workpiece 85, and a step of introducing the mold retention structure in which the heated molds are arranged between two compression rollers 52, 54 and compressing outer surfaces of the molds by rotating the compression rollers to integrally thermocompression-bond the film-like resin composition and a substrate 81 to form a thin plate-like laminate 80 having a film-like resin layer 82.

An exterior inspection device configured to inspect whether or not a molded product in a predetermined shape has defectiveness based on an image of the molded product, the inspection device including: a first foreign matter determiner configured to determine whether or not, in an obtained image of the molded product, a first inspection region located inside an outline of an assumed normal molded product P includes foreign matter; and a second foreign matter determiner configured to determine whether or not, in the obtained image of the molded product, a second inspection region located outside the outline of the assumed normal molded product includes foreign matter.