B29C43/10

Internal hydroforming method for manufacturing heat pipe wicks

A forming assembly configured to form a wick is disclosed. The forming assembly includes an expandable tube and a forming shell assembly. The expandable tube is hydraulically expandable to an expanded configuration. A wick mesh is configured to be wrapped about the expandable tube. The forming shell assembly includes a first forming shell comprising a first recess defined therein and a second forming shell comprising a second recess defined therein. The first recess and the second recess cooperate to define an outer diameter of the wick. The expandable tube and the wick mesh are positionable between the first recess and the second recess. The expandable tube and the forming shell assembly are configured to deform the wick mesh and form the wick based on the expandable tube hydraulically expanding towards the expanded configuration.

Systems and methods for incrementally forming a composite part

Systems and methods for incrementally forming a composite part are disclosed herein. The systems include a forming mandrel, which includes a forming surface, and a forming machine. The forming machine includes a forming bladder, a pressure-regulating device, and a positioning device. The forming bladder is configured to be inflated to a forming pressure and to press the ply of composite material against the forming surface. The methods include placing a ply of composite material on a forming surface of a forming mandrel and pressing a forming bladder against the ply of composite material at a selected location to press a selected portion of the ply of composite material against the forming surface and conform the selected portion of the ply of composite material to a surface profile of the forming surface. The methods further include repeating the pressing a plurality of times at a plurality of selected locations.

Systems and methods for incrementally forming a composite part

Systems and methods for incrementally forming a composite part are disclosed herein. The systems include a forming mandrel, which includes a forming surface, and a forming machine. The forming machine includes a forming bladder, a pressure-regulating device, and a positioning device. The forming bladder is configured to be inflated to a forming pressure and to press the ply of composite material against the forming surface. The methods include placing a ply of composite material on a forming surface of a forming mandrel and pressing a forming bladder against the ply of composite material at a selected location to press a selected portion of the ply of composite material against the forming surface and conform the selected portion of the ply of composite material to a surface profile of the forming surface. The methods further include repeating the pressing a plurality of times at a plurality of selected locations.

MULTILAYERED MAT
20230311444 · 2023-10-05 ·

Mats and panels of mats and methods of making the same are described. The panels include a first portion defined by a first material and a second portion defined by a second material. The first material and the second material have at least one of different compositions and different material properties. The methods include depositing a first material into a mold of a panel, depositing a second material into the mold of the panel after deposition of the first material, and applying at least one of pressure and heat to the mold of the panel to form a panel having the first material and the second material having at least one different compositions and different material properties.

MULTILAYERED MAT
20230311444 · 2023-10-05 ·

Mats and panels of mats and methods of making the same are described. The panels include a first portion defined by a first material and a second portion defined by a second material. The first material and the second material have at least one of different compositions and different material properties. The methods include depositing a first material into a mold of a panel, depositing a second material into the mold of the panel after deposition of the first material, and applying at least one of pressure and heat to the mold of the panel to form a panel having the first material and the second material having at least one different compositions and different material properties.

Isostatic press apparatus enabling rapid heating and cooling using pressurized liquid circulation fan
11772307 · 2023-10-03 · ·

An isostatic press apparatus includes a pressure vessel for pressing a workpiece using the pressure of a pressurized liquid, a heat exchanger for exchanging heat with the pressurized liquid, a heating/cooling supply unit for heating or cooling a heat exchange medium that is to be supplied to the heat exchanger, a pressurized liquid circulation fan for circulating the pressurized liquid, a circulation fan motor for rotating the pressurized liquid circulation fan, a motor accommodation unit for accommodating the circulation fan motor therein, and a pressure equalization adjustment unit for increasing or decreasing the internal pressure in the motor accommodation unit to match the internal pressure in the pressure vessel.

Isostatic press apparatus enabling rapid heating and cooling using pressurized liquid circulation fan
11772307 · 2023-10-03 · ·

An isostatic press apparatus includes a pressure vessel for pressing a workpiece using the pressure of a pressurized liquid, a heat exchanger for exchanging heat with the pressurized liquid, a heating/cooling supply unit for heating or cooling a heat exchange medium that is to be supplied to the heat exchanger, a pressurized liquid circulation fan for circulating the pressurized liquid, a circulation fan motor for rotating the pressurized liquid circulation fan, a motor accommodation unit for accommodating the circulation fan motor therein, and a pressure equalization adjustment unit for increasing or decreasing the internal pressure in the motor accommodation unit to match the internal pressure in the pressure vessel.

Composite structures and methods of forming composite structures

Composite structures and methods of forming composite structures are provided. The composite structures can include one or more composite structure components. Each composite structure component is formed from a composite panel that includes one or more sheets of material. The sheets of material include a thermoplastic material and a plurality of reinforcing fibers. A composite panel can be formed in three dimensions to form a composite structure component. Multiple composite structure components can be fused to one another to form a composite structure. In addition, each composite structure component and the composite structure formed therefrom can include an aperture. An interior volume can be formed between adjacent composite structure components. Methods for forming a composite structure can include a step of simultaneously molding and fusing composite structure components.

GOLF CLUB HEAD HAVING MULTI-MATERIAL FACE AND METHOD OF MANUFACTURE
20230055816 · 2023-02-23 · ·

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.

GOLF CLUB HEAD HAVING MULTI-MATERIAL FACE AND METHOD OF MANUFACTURE
20230055816 · 2023-02-23 · ·

A golf club with a multi-material face is disclosed herein. More specifically, the golf club head in accordance with the present invention has a multi-material striking face portion that is made out of a backing layer having a frontal pocket, made out of titanium, and an insert, made out of a composite material, adapted to be inserted into the frontal pocket. The frontal pocket and the insert could have complementary dovetail shaped undercut features to create a mechanical bond between these two components.