B29C43/20

MARINE DECKING WITH SANDWICH-TYPE CONSRUCTION AND METHOD OF MAKING SAME
20170266911 · 2017-09-21 ·

A marine deck member with enhanced surface traction and the process for forming the same. The marine deck member comprises a sandwich-type composite panel made by a compression molding process. In such a process, the panel is made by subjecting a heated stack of layers of material to cold-pressing in a mold. The cellular core has a 2-D array of cells, each of the cells having an axis substantially perpendicular to the outer surfaces, and extending in the space between the layers or skins, with end faces open to the respective layers or skins. The surface traction of this type of composite panel can be enhanced for marine deck applications by controlled debossing, or embossing, of the first skin while it cools in the compression mold. The debossing effect can be effected by applying pressurized gas, e.g., pressurized air, onto the outer surface of the first skin while in the compression mold. The embossing can be effected by applying vacuum pressure on the outer surface of the first skin while in the compression mold.

MARINE DECKING WITH SANDWICH-TYPE CONSTRUCTION AND METHOD OF MAKING SAME
20170266912 · 2017-09-21 ·

A marine deck member with enhanced surface traction and the process for forming the same. The marine deck member comprises a sandwich-type composite panel made by a compression molding process. In such a process, the panel is made by subjecting a heated stack of layers of material to cold-pressing in a mold. The cellular core has a 2-D array of cells, each of the cells having an axis substantially perpendicular to the outer surfaces, and extending in the space between the layers or skins, with end faces open to the respective layers or skins. The surface traction of this type of composite panel can be enhanced for marine deck applications by controlled debossing, or embossing, of the first skin while it cools in the compression mold. The debossing effect can be effected by applying pressurized gas, e.g., pressurized air, onto the outer surface of the first skin while in the compression mold. The embossing can be effected by applying vacuum pressure on the outer surface of the first skin while in the compression mold.

Decorated rigid panel
09809054 · 2017-11-07 · ·

A panel includes a thermoset material, and an image comprising sublimation ink. The sublimation ink is absorbed in the thermoset material. The rigid component may be a rigid structure formed by the thermoset material. The panel may be for a bath or shower enclosure.

Decorated rigid panel
09809054 · 2017-11-07 · ·

A panel includes a thermoset material, and an image comprising sublimation ink. The sublimation ink is absorbed in the thermoset material. The rigid component may be a rigid structure formed by the thermoset material. The panel may be for a bath or shower enclosure.

Curved lenses and related methods
09759850 · 2017-09-12 · ·

Curved lenses and methods for making curved lenses are described. One embodiment of a method of making a curved lens includes curving a lens blank made of a linear polarizer layer laminated together with a plurality of polymeric layers. The lens blank is curved by heating and pressing the lens blank between a curved rigid member and a flexible member at a pressure and maintaining the pressure for a time sufficient to allow the lens blank to conform to the shape of the curved rigid member. Methods of the invention may be used to make curved lenses with different polarization properties and curvatures.

Thermoplastic composition with low hydrocarbon uptake
09757892 · 2017-09-12 · ·

Thermoplastic compositions are described that exhibit resistance to hydrocarbon absorption. Methods for forming the thermoplastic compositions are also described. Formation methods include combining a polyarylene sulfide with a first impact modifier and a second impact modifier such that the impact modifiers are dispersed throughout the polyarylene sulfide. A crosslinking agent can be combined with the other components of the composition following dispersal of the additives throughout the composition to dynamically crosslink at least one of the first and second impact modifiers.

Thermoplastic composition with low hydrocarbon uptake
09757892 · 2017-09-12 · ·

Thermoplastic compositions are described that exhibit resistance to hydrocarbon absorption. Methods for forming the thermoplastic compositions are also described. Formation methods include combining a polyarylene sulfide with a first impact modifier and a second impact modifier such that the impact modifiers are dispersed throughout the polyarylene sulfide. A crosslinking agent can be combined with the other components of the composition following dispersal of the additives throughout the composition to dynamically crosslink at least one of the first and second impact modifiers.

MOLD FOR MOLDING AUTOMOTIVE TRIM PARTS
20220040890 · 2022-02-10 · ·

Moulding tool, for compression moulding and or in mould foaming of automotive trim parts, comprising at least one mould having a 3D shaped cavity, characterised in that the mould part comprises a thermoset resin binder matrix with particulates bound within the matrix.

Composite heat sink structures

Composite heat sink structures and methods of fabrication are provided, with the composite heat sink structures including: a thermally conductive base having a main heat transfer surface to couple to, for instance, at least one electronic component to be cooled; a compressible, continuous sealing member; and a sealing member retainer compressing the compressible, continuous sealing member against the thermally conductive base; and an in situ molded member. The in situ molded member is molded over and affixed to the thermally conductive base, and is molded over and secures in place the sealing member retainer. A coolant-carrying compartment resides between the thermally conductive base and the in situ molded member, and a coolant inlet and outlet are provided in fluid communication with the coolant-carrying compartment to facilitate liquid coolant flow through the compartment.

Method of manufacturing a moulded article
11396140 · 2022-07-26 · ·

A method of manufacturing a moulded article from first and second moulding compounds includes attaching a first moulding component to a carrier tool, placing the carrier tool and the attached first moulding component in a mould, applying a first moulding process, removing the carrier tool, placing a second moulding component in the mould, and applying a second moulding process to shape the first and second moulding components and bond the first moulding component to the second moulding component. A moulded article is also disclosed.