A manufacturing method for a mower cord and including pressing a resin wire rod and plastically deforming at least part of the wire rod in an axis perpendicular direction. Work-hardening of a surface of the plastically deformed portion allows dramatic enhancement of mowing efficiency.

Systems, apparatus, and methods for double-sided imprinting are provided. An example system includes first rollers for moving a first web including a first template having a first imprinting feature, second rollers for moving a second web including a second template having a second imprinting feature, dispensers for dispensing resist, a locating system for locating reference marks on the first and second webs for aligning the first and second templates, a light source for curing the resist, such that a cured first resist has a first imprinted feature corresponding to the first imprinting feature on one side of the substrate and a cured second resist has a second imprinted feature corresponding to the second imprinting feature on the other side of the substrate, and a moving system for feeding in the substrate between the first and second templates and unloading the double-imprinted substrate from the first and second webs.

Systems, apparatus, and methods for double-sided imprinting are provided. An example system includes first rollers for moving a first web including a first template having a first imprinting feature, second rollers for moving a second web including a second template having a second imprinting feature, dispensers for dispensing resist, a locating system for locating reference marks on the first and second webs for aligning the first and second templates, a light source for curing the resist, such that a cured first resist has a first imprinted feature corresponding to the first imprinting feature on one side of the substrate and a cured second resist has a second imprinted feature corresponding to the second imprinting feature on the other side of the substrate, and a moving system for feeding in the substrate between the first and second templates and unloading the double-imprinted substrate from the first and second webs.

The present disclosure relates to a method of designing a spherical microstructure mold (604-614) module to be incorporated into a calendering roller (600) for generating a microstructure (108) on a planar surface (104), comprising calculating a first curvature (204) on a cross-sectional planar surface (202) for a first microstructure point of the spherical microstructure mold module, calculating a second curvature (210) of a spherical surface (102) of the spherical microstructure mold module, measuring a radius (214) of the spherical surface (102), the radius (214) being from the center of the spherical surface (102) to the first microstructure point, and determining a location of the microstructure (108) on the planar surface (104), the location being derived from the first curvature (204), the second curvature (210), and the radius (214).

An extruding unit, a forming roll unit and a thick portion forming mechanism are provided. The extruding unit has an ejecting slit which ejects sheet-shaped molten resin. The ejecting slit includes a standard gap portion and an enlarged gap portion. The standard gap portion is formed as a gap having a constant size. The enlarged gap portion is formed as a gap larger than the standard gap portion in a position corresponding to a thick portion. The thick portion forming mechanism forms one or several thick portions which are thicker than other portion, in the sheet-shaped molten resin continuously in the extrusion direction.

Provided is a molded surface fastener having an improved balance between durability against repeated attachment and detachment operations and peeling strength. A molded surface fastener made of a thermoplastic resin, includes: a flat plate-shaped base portion; and a plurality of engaging elements protruding from one main surface of the base portion. Each engaging element includes: a stem upstanding from the main surface; and an engaging head portion formed at an upper end portion of the stem, the head portion including a projection portion extending mainly in a direction perpendicular to a molding direction as viewed in a planar view.

Provided is a molding apparatus used for manufacturing a molded surface fastener wherein a die wheel driving rotationally has a concentric double cylinder structure provided with an outer side cylindrical body that has provided therethrough a plurality of penetrating holes, and an inner side cylindrical body that has formed, in the outer peripheral surface thereof, a plurality of grooved portions, the grooved portions located in the inner side cylindrical body include a use grooved portion that intersects with the penetrating hole of the outer side cylindrical body and a non-use grooved portion that is covered by the inner peripheral surface of the outer side cylindrical body. By using this molding apparatus obtained is a molded surface fastener in which a plurality of types of engaging elements having different shapes in a plan view are arranged cyclically in a reference direction.

Aspects of the present disclosure relate to methods and apparatuses for manufacturing absorbent articles, wherein discrete zones of protrusions may be formed on a substrate. In some configurations, the protrusions may be formed as hooks. When forming the discrete zones of protrusions, localized speed variances may be imparted to the advancing substrate to ensure the adequate time to form the protrusions is provided. As such, protrusions may be formed on portions of the substrate that have been temporarily stopped or slowed to relatively slow speeds. The substrates with zones of protrusions may then be incorporated into products, such as assembled absorbent articles, so as to place the protrusions in desired positions on the absorbent articles. As such, the methods and apparatuses herein allow for the use of hook forming techniques on substrates in article manufacturing processes that provide flexibility in such configurations without sacrificing desired manufacturing speeds.

A sheet expressing a good tactile sensation and a molded product thereof. By configuring a resin sheet including hairlike bodies arranged regularly on at least one surface of an underlayer in which a continuous phase is formed without any structural boundary between the underlayer and the hairlike bodies, and the underlayer and the hairlike bodies have at least partially a crosslinked structure, a molded product expressing a good tactile sensation is obtained.

The present invention relates to a polyvinyl acetal resin film, comprising a polyvinyl acetal resin material, wherein the polyvinyl acetal resin film has a thickness of 5 to 350 μm, and satisfies the following Formulae (1) and (2) where, comparing one surface and the other surface, a mean value of the 10-point average roughness of a rougher surface A and a mean value of the 10-point average roughness of a smoother surface B are defined as Rz1(a) μm and Rz2(a) μm, respectively:
Rz1(a)>1.1×Rz2(a)  (1)
3>Rz2(a)  (2), a value obtained by dividing the standard deviation of the 10-point average roughness of the surface A by Rz1(a) and a value obtained by dividing the standard deviation of the 10-point average roughness of the surface B by Rz2(a) are each 0 to 0.30, a viscosity of a toluene/ethanol (1:1, mass ratio) solution containing 10%-by-mass of a polyvinyl acetal resin contained in the polyvinyl acetal resin material, which is measured at 20° C. and 30 rpm using a Brookfield-type (B-type) viscometer, is 100 to 1,000 mPa.Math.s, and the amount of a plasticizer in the polyvinyl acetal resin film is 0 to 20% by mass based on a total mass of the polyvinyl acetal resin film.