Polyvinyl acetal films with less blocking tendency and which allow for escape of gas during laminating to form laminated composities are prepared by a process for embossing a film comprising plasticized polyvinyl acetal with a roughness Rz on at least one surfaces of 20 to 100 μm by the steps of a. extruding of plasticised polyvinyl acetal to a film with a stochastic roughness of the surfaces of Rz=1 to 70 μm, b. embossing at least one surface of the film obtained in step a) with channels having a depth of 5-50 μm, a width of 10-200 μm and a pitch of 50-2500 μm, wherein c. the surface roughness of the elevations between the channels is at most 20% lower as obtained in step a).

An absorbent article and method of making the absorbent article are disclosed. The absorbent article having a topsheet, a backsheet, and an absorbent core structure having one or more layers wherein at least one layer is a heterogeneous mass layer, wherein the topsheet and the heterogeneous mass are integrated such that they reside in the same X-Y plane.

A covered foam cushion (10), such as for an automotive seat, has a foam bun (12) with a contoured outer surface defining an elongated trench (16) between opposing side walls (18, 20). A retainer (28, 28a) is permanently secured to the foam bun and recessed within the trench between the side walls. A cover (14) extends over at least a portion of the foam bun and is held in place by a clip (26, 26a) permanently secured to a distal edge of a flange (24) of the cover within the trench of the foam bun. The clip is fastened to the retainer and has lateral protrusions (30, 30a) that bear against the opposing side walls of the trench.

A method for manufacturing a molded surface fastener may include using, as a synthetic resin forming the molded surface fastener, a thermoplastic resin having a melt flow rate of 20 g/10 min or more and 60 g/10 min or less and a flexural modulus of 1000 MPa or more and 2300 MPa or less. Consequently, an engaging element in which a top end surface of an engaging head portion is flat, and at least a part of a back-side proximal end surface of the engaging head portion has an angle of 70° or more and 110° or less with respect to a height direction of the stem portion can be stably molded, and thus the molded surface fastener that has a high peel strength and a good texture can be obtained.

The present invention relates to a polyvinyl acetal resin film, comprising a polyvinyl acetal resin material, wherein the polyvinyl acetal resin film has a thickness of 5 to 350 μm, and satisfies the following Formulae (1) and (2) where, comparing one surface and the other surface, a mean value of the 10-point average roughness of a rougher surface A and a mean value of the 10-point average roughness of a smoother surface B are defined as Rz1(a) μm and Rz2(a) μm, respectively:

Rz1(a)>1.1×Rz2(a)  (1)

3>Rz2(a)  (2), a value obtained by dividing the standard deviation of the 10-point average roughness of the surface A by Rz1(a) and a value obtained by dividing the standard deviation of the 10-point average roughness of the surface B by Rz2(a) are each 0 to 0.30, a viscosity of a toluene/ethanol (1:1, mass ratio) solution containing 10%-by-mass of a polyvinyl acetal resin contained in the polyvinyl acetal resin material, which is measured at 20° C. and 30 rpm using a Brookfield-type (B-type) viscometer, is 100 to 1,000 mPa.Math.s, and the amount of a plasticizer in the polyvinyl acetal resin film is 0 to 20% by mass based on a total mass of the polyvinyl acetal resin film.

Disclosed herein is a transverse tensioning system that comprises a left-side clamping assembly comprising a first left-side clamp element and a second left-side clamp element. The first left-side clamp element and the second left-side clamp element clamp down on the left edge portion of the stack of plies when the stack of plies moves in a feed direction and is shaped between opposing dies. The system also comprises a right-side clamping assembly, spaced apart from the left-side clamping assembly and comprising a first right-side clamp element and a second right-side clamp element. The first right-side clamp element and the second right-side clamp element clamp down on the right edge portion of the stack of plies when the stack of plies moves in the feed direction and is shaped between the opposing dies.

This manufacturing method of a molded surface fastener involves a primary molding step for forming a primary molded body and a secondary molding step for compressing a provisional element of the primary molded body while heating the same. A molding apparatus is provided with a mold member comprising multiple penetration holes and multiple concave portions, whereof each penetration hole communicates to at least one concave portion; in the primary molding step, the molding apparatus is used to form a primary molded body comprising a provisional element having a primary stem portion and a pawl portion is formed from the protruded portion by compressing the provisional element. By this means, it is possible to stably manufacture a molded surface fastener that has an engaging element comprising a pawl portion that projects from the outer peripheral edge of an engaging head portion.

In this molded surface fastener, an engaging element includes a columnar stem portion, and micro pawl portions protruding outward from an upper end outer peripheral edge of the stem portion in a plan view of the engaging elements. A pawl width dimension of the micro pawl portions is smaller than a line segment connecting two points on the upper end outer peripheral edge of the stem portion. The micro pawl portions protrude toward a base portion. This molded surface fastener has a high peel strength and a shear strength with respect to a female surface fastener.

A one-piece component comprising a tetrahedral-octahedral honeycomb lattice is disclosed herein, along with a mold, a system and methods of making the component. A one-piece component comprising a truncated tetrahedral-octahedral honeycomb lattice also is disclosed, along with corresponding molds, systems and methods.

A wire grid structure and a manufacturing method therefor, and a projection screen are provided. The manufacturing method includes: extruding a molten mixed material body in a melt extruder to a casting roll to form a casting piece; patterning the casting piece by means of an impression roll to form a precursor having a preset wire grid structure pattern, where the precursor is wound on the impression roll and has a first dimension in a height direction; stretching the precursor by a first group of stretching rolls and a second group of stretching rolls in two opposite directions along a direction perpendicular to the height direction to form the wire grid structure, a preset distance being configured between the first group of stretching rolls and the second group of stretching rolls. The wire grid structure has a second dimension in the height direction that is greater than the second dimension.