Devices and methods for producing a T-shaped semifinished product from a multiply non-crimp fabric with reinforcing fibers for a composite material. The product has a web and a flange. The device includes a web forming tool, with which a web portion of the non-crimp fabric is clamped in place, a forming tool, with which plies of a flange portion of the non-crimp fabric are split into two parts, a depositing device, with which a tube body is deposited on the flange portion formed into the flange, a holding tool, with which a clearance between the holding tool and the flange is formed, and a filling device, with which the tube body is filled with a gas such that the tube body fills the clearance and firmly holds the flange portion formed into the flange, and alternatively, a magnetic force can be generated between a sheet and the web forming tool.

Disclosed herein is a transverse tensioning system that comprises a left-side clamping assembly comprising a first left-side clamp element and a second left-side clamp element. The first left-side clamp element and the second left-side clamp element clamp down on the left edge portion of the stack of plies when the stack of plies moves in a feed direction and is shaped between opposing dies. The system also comprises a right-side clamping assembly, spaced apart from the left-side clamping assembly and comprising a first right-side clamp element and a second right-side clamp element. The first right-side clamp element and the second right-side clamp element clamp down on the right edge portion of the stack of plies when the stack of plies moves in the feed direction and is shaped between the opposing dies.

A method for producing anchor rods from a fiber composite material includes a solidifying step during which a strand of a curable matrix material with embedded fibers is conveyed to an irradiation device and solidified by an irradiation with light. In a subsequent curing step, the solidified strand is conveyed to an annealing device and is cured by heating to an annealing temperature. A portion of the cured strand forms an anchor rod. The strand is continuously conveyed past or into the irradiation device in a depression of a circulating conveyor belt. The depression of the conveyor belt comprises profiled inner wall regions, via which, during the solidifying step, a surface profiling of the strand conveyed therein is effected. The conveyor belt consists of a light-permeable material, so that multiple illumination devices can illuminate the strand conveyed on the conveyor belt from various directions.

A method for producing a structural component for a vehicle body, the method includes forming a flat carrier material made of a metal, a thermoplastic material and/or a fiber-reinforced thermoplastic material to give a three-dimensional component, and providing a supporting material made of a thermoplastic material, such that the carrier material and the supporting material form an integral material composite. The material composite made up of the carrier material and the supporting material is produced before the carrier material is formed. The material composite is heated before the forming in order to make forming of the thermoplastic material possible. A rib structure is impressed into the supporting material during the forming of the material composite, and the temperature of the three-dimensional component having the rib structure is controlled, it preferably being cooled.

An apparatus and method for manufacturing a composite product from plural components are disclosed. The apparatus (10) comprises a conveyor assembly comprising back-to-back conveyor belts (16,18) which are drivable such that components can be received between the conveyor belts at an input end of the conveyor assembly and can be moved through the apparatus between the conveyor belts. A press (30) is arranged to consolidate the components into a flat form by the application of pressure to the components between the conveyor belts. The conveyor belts pass through a die (71) which is arranged such that consolidated components between the conveyor belts are shaped into a non-flat profile as they move through the die. A heater (38) is arranged to apply heat to set the components into the non-flat profile to form the composite product (57).

Continuous compression molding process and apparatus for fabricating thermoplastic composite parts from pre-formed thermoplastic composite laminates with tooling dies have a staggered bevel feature at an entry side of the tooling dies. Staggering the length of the bevel feature in each section between bends in a surface contour along the width of the incoming edge of the tooling dies prevents excess material from being trapped and forming wrinkles in the finished thermoplastic part. The length of the taper in each section along the width of the tooling dies is aligned with a pulsed advancement distance of the pre-formed part.

Devices and methods for producing a T-shaped semifinished product from a multiply non-crimp fabric with reinforcing fibers for a composite material. The product has a web and a flange. The device includes a web forming tool, with which a web portion of the non-crimp fabric is clamped in place, a forming tool, with which plies of a flange portion of the non-crimp fabric are split into two parts, a depositing device, with which a tube body is deposited on the flange portion formed into the flange, a holding tool, with which a clearance between the holding tool and the flange is formed, and a filling device, with which the tube body is filled with a gas such that the tube body fills the clearance and firmly holds the flange portion formed into the flange, and alternatively, a magnetic force can be generated between a sheet and the web forming tool.

Disclosed herein is a transverse tensioning system that comprises a left-side clamping assembly comprising a first left-side clamp element and a second left-side clamp element. The first left-side clamp element and the second left-side clamp element clamp down on the left edge portion of the stack of plies when the stack of plies moves in a feed direction and is shaped between opposing dies. The system also comprises a right-side clamping assembly, spaced apart from the left-side clamping assembly and comprising a first right-side clamp element and a second right-side clamp element. The first right-side clamp element and the second right-side clamp element clamp down on the right edge portion of the stack of plies when the stack of plies moves in the feed direction and is shaped between the opposing dies.

The present invention relates to a manufacturing method for a mower cord and includes pressing a resin wire rod and plastically deforming at least part of the wire rod in an axis perpendicular direction. Work-hardening of a surface of the plastically deformed portion allows dramatic enhancement of mowing efficiency.

An insulating sheet is pushed into a first mold portion, and formed in a first shape along a shape of the first mold portion. The insulating sheet of the first shape inside the first mold portion is pushed into the second mold, and is deformed by a front mold portion, a front guide portion, and a bent convex portion of the front mold, and a rear mold portion and a rear guide portion of the rear mold, and is formed in a second shape. The insulating sheet of the second shape is inclined such that the front end portion overlaps the rear end portion in a first direction, and the width in a front-rear direction becomes narrower toward the front and the rear end portions. The insulating sheet inserted in the second mold and formed in the second shape is inserted into a slot of a stator core.