The present disclosure relates to a method of designing a spherical microstructure mold (604-614) module to be incorporated into a calendering roller (600) for generating a microstructure (108) on a planar surface (104), comprising calculating a first curvature (204) on a cross-sectional planar surface (202) for a first microstructure point of the spherical microstructure mold module, calculating a second curvature (210) of a spherical surface (102) of the spherical microstructure mold module, measuring a radius (214) of the spherical surface (102), the radius (214) being from the center of the spherical surface (102) to the first microstructure point, and determining a location of the microstructure (108) on the planar surface (104), the location being derived from the first curvature (204), the second curvature (210), and the radius (214).

The present disclosure relates to a method of designing a spherical microstructure mold (604-614) module to be incorporated into a calendering roller (600) for generating a microstructure (108) on a planar surface (104), comprising calculating a first curvature (204) on a cross-sectional planar surface (202) for a first microstructure point of the spherical microstructure mold module, calculating a second curvature (210) of a spherical surface (102) of the spherical microstructure mold module, measuring a radius (214) of the spherical surface (102), the radius (214) being from the center of the spherical surface (102) to the first microstructure point, and determining a location of the microstructure (108) on the planar surface (104), the location being derived from the first curvature (204), the second curvature (210), and the radius (214).

An extruding unit, a forming roll unit and a thick portion forming mechanism are provided. The extruding unit has an ejecting slit which ejects sheet-shaped molten resin. The ejecting slit includes a standard gap portion and an enlarged gap portion. The standard gap portion is formed as a gap having a constant size. The enlarged gap portion is formed as a gap larger than the standard gap portion in a position corresponding to a thick portion. The thick portion forming mechanism forms one or several thick portions which are thicker than other portion, in the sheet-shaped molten resin continuously in the extrusion direction.

A waterproofing system including a functional layer S1 including 10-80 wt.-% of at least one thermoplastic polymer P1 and 10-80 wt.-% of at least one solid particulate filler F, wherein the surface of the functional layer S1 has an Auto-correlation length of waviness W(Sal) of at least 50 μm. Further, a method for producing a waterproofing system and to the use of a mechanical surface treatment step to increase the waviness factor, determined as the ratio of the Root mean square roughness of waviness W(Sq) to the square of the Auto-correlation length of waviness W(Sal), of a surface of a functional layer S1.

A waterproofing system including a functional layer S1 including 10-80 wt.-% of at least one thermoplastic polymer P1 and 10-80 wt.-% of at least one solid particulate filler F, wherein the surface of the functional layer S1 has an Auto-correlation length of waviness W(Sal) of at least 50 μm. Further, a method for producing a waterproofing system and to the use of a mechanical surface treatment step to increase the waviness factor, determined as the ratio of the Root mean square roughness of waviness W(Sq) to the square of the Auto-correlation length of waviness W(Sal), of a surface of a functional layer S1.

The present disclosure provides a rigid high-gloss wear-resistant and scratch-resistant flooring. The flooring includes a surface layer, an intermediate Spc layer, and a decorative layer that are laminated; where the surface layer is prepared by combining a melamine glue and a color film; the intermediate Spc layer is prepared by mixing polyvinyl chloride resin, calcium carbonate, a plasticizer, and a stabilizer; and the decorative layer is prepared by a high-temperature material. The rigid high-gloss wear-resistant and scratch-resistant flooring is prepared by the melamine glue and the special color film, has an intermediate Spc layer, and has the decorative layer on a back side. The flooring is prepared by three different layers through a high temperature and a high pressure. The flooring has a surface that is highly wear-resistant, extremely scratch-resistant, cigarette burning-resistant, and non-deformable, and is suitable for use in various public places, with various styles, diverse specifications, and stability.

The present disclosure provides a rigid high-gloss wear-resistant and scratch-resistant flooring. The flooring includes a surface layer, an intermediate Spc layer, and a decorative layer that are laminated; where the surface layer is prepared by combining a melamine glue and a color film; the intermediate Spc layer is prepared by mixing polyvinyl chloride resin, calcium carbonate, a plasticizer, and a stabilizer; and the decorative layer is prepared by a high-temperature material. The rigid high-gloss wear-resistant and scratch-resistant flooring is prepared by the melamine glue and the special color film, has an intermediate Spc layer, and has the decorative layer on a back side. The flooring is prepared by three different layers through a high temperature and a high pressure. The flooring has a surface that is highly wear-resistant, extremely scratch-resistant, cigarette burning-resistant, and non-deformable, and is suitable for use in various public places, with various styles, diverse specifications, and stability.

The provided articles and methods use a non-woven fibrous web containing 60-100 wt % of oxidized polyacrylonitrile fibers; and 0-40 wt % of reinforcing fibers having outer surfaces comprised of a polymer with a melting temperature of from 100° C. to 300° C. The non-woven fibrous web has an average bulk density of from 15 kg/m.sup.3 to 50 kg/m.sup.3, with the plurality of fibers substantially entangled along directions perpendicular to a major surface of the non-woven fibrous web. Optionally, the oxidized polyacrylonitrile fibers can have a crimped configuration. Advantageously, these articles can display a combination of low thermal conductivity, high tensile strength, and flame resistance.

The provided articles and methods use a non-woven fibrous web containing 60-100 wt % of oxidized polyacrylonitrile fibers; and 0-40 wt % of reinforcing fibers having outer surfaces comprised of a polymer with a melting temperature of from 100° C. to 300° C. The non-woven fibrous web has an average bulk density of from 15 kg/m.sup.3 to 50 kg/m.sup.3, with the plurality of fibers substantially entangled along directions perpendicular to a major surface of the non-woven fibrous web. Optionally, the oxidized polyacrylonitrile fibers can have a crimped configuration. Advantageously, these articles can display a combination of low thermal conductivity, high tensile strength, and flame resistance.

A polar plate is fabricated. The polar plate is flexible and made of a plastic graphite composite. No matter a supporting member is used for calendering or not, a thin polar plate with controllable thickness is fabricated. The polar plate is excellent in blocking the through-transmission of vanadium ions and the limit of blending ratio of conductive carbon is broken through. The longitudinal through-transmission volume resistivity (proportional resistance to thickness) is greatly improved by adjusting the blending ratio of conductive carbon for meeting the demand of conductivity. In the mean time, the present invention strengthens the rigidity required for the thin polar plate while providing large-area polar plate fabrication for industrial use and convenience and provides a cooling and pressing method for patterning a composite polar plate. An integrated mold is thus obtained to replace the conventional polar plate which needs to be processed and prepared with runner.