The present invention provides a moldable mixture containing large portion of agricultural fibers and small portion of a binding agent and a flow-promoting filler material. The moldable mixture is substantially free of formaldehyde, with low moisture content and high draw ratio. The present invention also provides methods of manufacturing molded products and related parts, based on the claimed moldable mixture. Molded products (830) and related parts such as runner (810) and plank (820) with light weight, high density and more complex profile are manufactured by the claimed methods including steps of providing required materials for a moldable mixture, mixing the provided materials to form a moldable mixture, shaking the moldable mixture in preparing for compression molding and compression molding the moldable mixture to form molded products and related parts.

The present invention provides a moldable mixture containing large portion of agricultural fibers and small portion of a binding agent and a flow-promoting filler material. The moldable mixture is substantially free of formaldehyde, with low moisture content and high draw ratio. The present invention also provides methods of manufacturing molded products and related parts, based on the claimed moldable mixture. Molded products (830) and related parts such as runner (810) and plank (820) with light weight, high density and more complex profile are manufactured by the claimed methods including steps of providing required materials for a moldable mixture, mixing the provided materials to form a moldable mixture, shaking the moldable mixture in preparing for compression molding and compression molding the moldable mixture to form molded products and related parts.

A powdery-material feeding device includes a controller configured to selectively conduct constantly keeping-control of constantly keeping rotational speed of a motor, current or voltage applied to the motor without any change as a manipulated variable for a predetermined period, or feedback-control of repetitively obtaining a difference between a discharge flow rate of the powdery material and a target value thereof at predetermined cycles and adjusting by increasing or decreasing the manipulated variable at each of the predetermined cycles in order to reduce the difference, the controller conducts the constantly keeping-control immediately after a motor starts, shifts to the feedback-control when the difference between the discharge flow rate of the powdery material and the target value thereof has an absolute value less than a threshold after the period for the constantly keeping-control elapses, and conducts constantly keeping-control without shifting to the feedback-control when the absolute value of the difference between the discharge flow rate of the powdery material and the target value thereof is more than the threshold after the period for the constantly keeping-control elapses, and the manipulated variable during the repeated constantly keeping-control is changed in accordance with the difference between the discharge flow rate of the powdery material and the target value thereof after elapse of the period for latest constantly keeping-control.

A powdery-material feeding device includes a controller configured to selectively conduct constantly keeping-control of constantly keeping rotational speed of a motor, current or voltage applied to the motor without any change as a manipulated variable for a predetermined period, or feedback-control of repetitively obtaining a difference between a discharge flow rate of the powdery material and a target value thereof at predetermined cycles and adjusting by increasing or decreasing the manipulated variable at each of the predetermined cycles in order to reduce the difference, the controller conducts the constantly keeping-control immediately after a motor starts, shifts to the feedback-control when the difference between the discharge flow rate of the powdery material and the target value thereof has an absolute value less than a threshold after the period for the constantly keeping-control elapses, and conducts constantly keeping-control without shifting to the feedback-control when the absolute value of the difference between the discharge flow rate of the powdery material and the target value thereof is more than the threshold after the period for the constantly keeping-control elapses, and the manipulated variable during the repeated constantly keeping-control is changed in accordance with the difference between the discharge flow rate of the powdery material and the target value thereof after elapse of the period for latest constantly keeping-control.

A resin molding apparatus that can prevent a workpiece from deflecting during transfer and prevent the occurrence of molding defects due to the deflection is provided. A resin molding apparatus according to the present invention includes a molding mold that molds a workpiece on which an electronic component is mounted inside a carrier with a resin and a loader that transfers the workpiece, the loader includes a chuck that comes into contact with and separates from an outer edge part on a lower surface of the workpiece, a moving device that moves the chuck, and a frame that comes into contact with and separates from an outer edge part on an upper surface of the workpiece, and at least during transfer, the workpiece is able to be interposed between the chuck and the frame.

A resin molding apparatus that can prevent a workpiece from deflecting during transfer and prevent the occurrence of molding defects due to the deflection is provided. A resin molding apparatus according to the present invention includes a molding mold that molds a workpiece on which an electronic component is mounted inside a carrier with a resin and a loader that transfers the workpiece, the loader includes a chuck that comes into contact with and separates from an outer edge part on a lower surface of the workpiece, a moving device that moves the chuck, and a frame that comes into contact with and separates from an outer edge part on an upper surface of the workpiece, and at least during transfer, the workpiece is able to be interposed between the chuck and the frame.

A strip-shape softened resin sheet (S) which is continuously extruded from a molten resin extruder is cut to a unit resin sheet and a press molded product is manufactured by press-molding the unit resin sheet in a press-molding machine 20. Prior to press-molding the unit resin sheet (U) by the press-molding machine, the unit resin sheet (U) is heated by a heating machine 16. The heating machine 16 comprises a first heating furnace 84 and a second heating furnace 86. The first heating furnace 84 includes a series of heaters 84-3 and 84-4 whose heat source is infrared ray in a far-infrared region and the second heating furnace 86 includes a series of heaters 86-3 and 86-4 whose heat source is the infrared ray in a middle-infrared region. In the first furnace 84, the unit resin sheet (U) is continuously conveyed with a low velocity and is gradually heated by the far-infrared ray up to temperature which is slightly lower than the temperature which is suitable for press-molding the unit resin sheet (U). In the second furnace 86, the unit resin sheet (U) is stopped and is rapidly heated by the middle-infrared ray. By efficiently heating the unit resin sheet (U), a cycle time can be shortened and the production speed can be improved.

A system for constructing a composite structure includes a braiding machine, a winding tool and a forming machine. The composite structure is constructed of a wound tubular braiding. The wound tubular braiding is constructed of a biaxial or triaxial tubular braid of unidirectional tape.

The present invention provides a fiber-reinforced-resin composite molded article including: a rigid layer that is formed of a fiber-reinforced-resin material for a rigid layer; a shaping layer that is formed, at least on one side of the rigid layer, of a shaping-layer compound composed of a thermosetting resin and fibers that are shorter than fibers contained in the fiber-reinforced-resin material for a rigid layer; and a cured resin being formed of a liquid-state resin that is deposited on the surface of the shaping layer. The fiber-reinforced-resin composite molded article has a structure in which the fiber-reinforced-resin material for a rigid layer, the shaping-layer compound, and the liquid-state resin are cured under heat and pressure in a layered state.

Disclosed is a rigid and monolithic composite under-vehicle protector containing phenolic felt and a polyurethane material applied by spraying on the phenolic felt. A production method for the under vehicle protector is also disclosed.