Resin pellets (7) supplied to a resin block forming space (150) are heated and melted by a heater unit (300) and the melted resin pellets (7) are cooled and solidified to form a resin layer. Since a lifting mechanism (230) of a lifting unit (200) lowers a bottom surface plate (215) whenever forming each of the resin layers, the resin layers formed by the resin block forming space (150) are sequentially laminated to form a large resin block.

Multiple processes for preparing porous articles are described. The porous articles can be in a wide array of shapes and configurations. The methods include providing a soluble material in particulate form and forming a packed region from the material. The methods also include contacting a flowable polymeric material with the packed region such that the polymeric material is disposed in voids in the packed region. The polymeric material is then at least partially solidified. The soluble material is then removed such as by solvent washing to thereby produce desired porous articles. Also described are systems for performing the various processes.

An apparatus for manufacturing a thermoplastic resin material, including: a mold for molding a base material containing a thermoplastic resin into a predetermined shape; and a transfer mechanism that places the base material in the mold, wherein the transfer mechanism includes a detection mechanism that detects a state of the base material, and a controlling unit that controls operation of the mold and the transfer mechanism.

An apparatus for manufacturing a thermoplastic resin material, including: a mold for molding a base material containing a thermoplastic resin into a predetermined shape; and a transfer mechanism that places the base material in the mold, wherein the transfer mechanism includes a detection mechanism that detects a state of the base material, and a controlling unit that controls operation of the mold and the transfer mechanism.

This workpiece molding apparatus has a mold member equipped with a pair of metal molds that hold therebetween a workpiece being a laminate of a workpiece body and a surface skin material, and that are capable of holding, through suction, the workpiece body and the surface skin material, said workpiece molding apparatus being provided with: a surface skin material retention part which is disposed laterally to the mold member so as to retain the surface skin material and which forms a level difference between the retaining position of the workpiece body and the retaining position of the surface skin material in a non-bonded area where the surface skin material is not bonded to the workpiece body; and a forward-and-backward moving member which is disposed at the portion where the level difference is formed at the non-bonded area so as to cover an upside of the non-bonded area of the workpiece body.

This workpiece molding apparatus has a mold member equipped with a pair of metal molds that hold therebetween a workpiece being a laminate of a workpiece body and a surface skin material, and that are capable of holding, through suction, the workpiece body and the surface skin material, said workpiece molding apparatus being provided with: a surface skin material retention part which is disposed laterally to the mold member so as to retain the surface skin material and which forms a level difference between the retaining position of the workpiece body and the retaining position of the surface skin material in a non-bonded area where the surface skin material is not bonded to the workpiece body; and a forward-and-backward moving member which is disposed at the portion where the level difference is formed at the non-bonded area so as to cover an upside of the non-bonded area of the workpiece body.

A method for producing a press-molded body of a polycarbonate sheet including resin layers (A) and (B) respectively containing a polycarbonate resin, and a high hardness resin (B) and a hard coat layer (C) sequentially stacked on at least one surface of the resin layer (A). The method includes pre-heating the polycarbonate sheet to a temperature between a glass transition point of the resin layer (A)−45° C. or higher and the glass transition point or lower; locating the pre-heated polycarbonate sheet between an upper and lower die of a mold, wherein a time period after the pre-heating is finished until the polycarbonate sheet is located between the upper and lower die of the mold is 90 seconds or shorter; and clamping the mold to press the upper and lower die to obtain the press-molded body of the polycarbonate sheet.

A method for starting up a production line for manufacturing extruded plates, wherein an extruded semi-finished product comprising a free end is pressed towards a conveying device, wherein the conveying device is configured to pull the semi-finished product to a separating device, wherein a conveyor belt extending in the conveying direction is placed on the conveying device, the free end of the semi-finished product is pressed onto the conveyor belt, the conveyor belt is pulled together with the semi-finished product towards the separating device, and the free end of the semi-finished product arriving at the separating device is introduced into the separating device, while the conveyor belt is pulled away from the semi-finished product upstream of the separating device. This enables a cost-effective production of panels made from the plates.

A method for starting up a production line for manufacturing extruded plates, wherein an extruded semi-finished product comprising a free end is pressed towards a conveying device, wherein the conveying device is configured to pull the semi-finished product to a separating device, wherein a conveyor belt extending in the conveying direction is placed on the conveying device, the free end of the semi-finished product is pressed onto the conveyor belt, the conveyor belt is pulled together with the semi-finished product towards the separating device, and the free end of the semi-finished product arriving at the separating device is introduced into the separating device, while the conveyor belt is pulled away from the semi-finished product upstream of the separating device. This enables a cost-effective production of panels made from the plates.

To provide a resin molding apparatus capable of correcting the bending of a workpiece during preheating or the like, improving production efficiency, and preventing the occurrence of defective products. A resin molding apparatus according to the present invention includes: a molding die which performs resin molding of a workpiece W having an electronic component mounted inside a carrier; and a loader which transports the workpiece, the loader includes a frame body which comes into contact with and separates from an outer edge portion of an upper surface of the workpiece, a moving device which moves the frame body up and down, and a chuck claw which comes into contact with an outer edge portion of a lower surface of the workpiece, and the frame body includes a contact portion which is provided over the entire circumference of the outer edge portion in the upper surface of the workpiece.