The present invention provides a resin leakage prevention member 401 for use in a molding die 1000, wherein the molding die 1000 includes a lower die 200 and an upper die 100, the lower die 200 has a side member 201 and a bottom member 202, a space surrounded by the side member 201 and the bottom member 202 forms a cavity 204, the cavity 204 is configured to accommodate a resin material 20a, the side member 201 is configured to move relatively vertical to the bottom member 202, and the resin leakage prevention member 401 is disposed on a peripheral portion of an upper surface of the bottom member 202 and along an inner peripheral surface of the side member 201, thereby sealing a gap between the side member 201 and the bottom member 202 and preventing a resin from leaking from the cavity 204 into the gap.

A method for use in ply compaction in forming a composite structure. The method includes positioning a ply of material on a forming tool having a web surface and at least one flange surface extending from the web surface, positioning a chassis at a first location along a length dimension of the forming tool, selectively rotating a flange forming device, that is coupled to the chassis, about a yaw axis based on a relative orientation of the flange forming device to the at least one flange surface, applying, with the flange forming device, the ply of material onto the forming tool, moving the chassis relative to the forming tool to position the chassis at a second location along the length dimension of the forming tool, and repeating the selective rotation and the application steps at the second location.

Process and relative machine for moulding a thermoplastic material for producing a finished article having a shape, wherein the process comprises: providing a mould (99) comprising a first (1) and a second half-mould (2) each having a respective conformation surface (3, 4) which define, with closed mould, a cavity (5) having, in a conformation configuration, the shape; making a semi-finished product (70) made of the thermoplastic material; closing the mould (99) with the semi-finished product (70) interposed between the conformation surfaces (3, 4); admitting a heating fluid into the cavity (5) for heating the semi-finished product (70) permeable to the heating fluid; arranging the cavity (5) in a compacting configuration in which the cavity (5) coincides with a sub-portion of the cavity (5) in the conformation configuration; with the cavity (5) in the compacting configuration and the heating fluid into the cavity (5), compressing the semi-finished product (70) between the conformation surfaces (3, 4); subsequently to compressing the semi-finished product (70), arranging the cavity (5) in the conformation configuration while keeping the heating fluid into the cavity (5), wherein the semi-finished product (70) elastically expands for completely occupying the cavity and assuming the shape; subsequently, evacuating the heating fluid from the cavity (5) for cooling the semi-finished product (70) for obtaining the finished article with the shape; opening the mould (99) and extracting the finished article from the mould (99).

Process and relative machine for moulding a thermoplastic material for producing a finished article having a shape, wherein the process comprises: providing a mould (99) comprising a first (1) and a second half-mould (2) each having a respective conformation surface (3, 4) which define, with closed mould, a cavity (5) having, in a conformation configuration, the shape; making a semi-finished product (70) made of the thermoplastic material; closing the mould (99) with the semi-finished product (70) interposed between the conformation surfaces (3, 4); admitting a heating fluid into the cavity (5) for heating the semi-finished product (70) permeable to the heating fluid; arranging the cavity (5) in a compacting configuration in which the cavity (5) coincides with a sub-portion of the cavity (5) in the conformation configuration; with the cavity (5) in the compacting configuration and the heating fluid into the cavity (5), compressing the semi-finished product (70) between the conformation surfaces (3, 4); subsequently to compressing the semi-finished product (70), arranging the cavity (5) in the conformation configuration while keeping the heating fluid into the cavity (5), wherein the semi-finished product (70) elastically expands for completely occupying the cavity and assuming the shape; subsequently, evacuating the heating fluid from the cavity (5) for cooling the semi-finished product (70) for obtaining the finished article with the shape; opening the mould (99) and extracting the finished article from the mould (99).

A method for producing a composite material in which a first fabric and a second fabric made from a fiber material are impregnated with a thermosetting resin and integrally molded, wherein a resin flow path through which thermosetting resin flows is provided between the first fabric and the second fabric, and the first fabric and the second fabric are impregnated with thermosetting resin from the resin flow path as well as being impregnated with thermosetting resin from the surface.

An optical resin formed body manufacturing method includes: (i) depressurizing an inside of a container holding a molten optical resin; (ii) pressurizing the inside of the container holding the molten optical resin; and (iii) shaping the optical resin taken out of the container into a given shape. The steps (i) and (ii) are sequentially performed once each or are alternately performed two or more times each. In the step (i), a duration t1 [min] of the depressurization of the inside of the container is set such that the duration t1 and a viscosity .Math.1 [Pa•s] of the molten optical resin satisfy a relation .Math.1/t1 < 200. In the step (ii), a duration t2 [min] of the pressurization of the inside of the container is set such that the duration t2 and a viscosity .Math.2 [Pa•s] of the molten optical resin satisfy a relation .Math.2/t2 < 200.

An optical resin formed body manufacturing method includes: (i) depressurizing an inside of a container holding a molten optical resin; (ii) pressurizing the inside of the container holding the molten optical resin; and (iii) shaping the optical resin taken out of the container into a given shape. The steps (i) and (ii) are sequentially performed once each or are alternately performed two or more times each. In the step (i), a duration t1 [min] of the depressurization of the inside of the container is set such that the duration t1 and a viscosity .Math.1 [Pa•s] of the molten optical resin satisfy a relation .Math.1/t1 < 200. In the step (ii), a duration t2 [min] of the pressurization of the inside of the container is set such that the duration t2 and a viscosity .Math.2 [Pa•s] of the molten optical resin satisfy a relation .Math.2/t2 < 200.

A method for obtaining and applying a sealing gasket element on a slide-valve sliding in a cavity of an apparatus for the recirculation and mixing of chemically reactive polymeric components, comprises the steps of: obtaining from an elastic-plastic material a precursor element of the seal element, with a grid structure having a reticular shape; positioning the precursor element around the slide-valve; exerting on the precursor element, through temporary clamping elements, a radial compression and contraction action to insert it and couple it to one or more housing seats provided on the slide-valve so as to obtain the seal element well coupled to the latter; progressively removing the clamping elements to sequentially release successive parts of the gasket element and gradually free the slide-valve to gradually introduce the parts of the slide-valve—freed in succession—in the housing cavity allowing the sealing gasket element to gradually expand radially due to the elastic return by adhering tightly to the inner surface of the same housing cavity. The special equipment for fitting the sealing gasket element on the slide-valve and the so obtained recirculation and mixing apparatus is also described.

A method for producing a press-molded body of a polycarbonate sheet including resin layers (A) and (B) respectively containing a polycarbonate resin, and a high hardness resin (B) and a hard coat layer (C) sequentially stacked on at least one surface of the resin layer (A). The method includes pre-heating the polycarbonate sheet to a temperature between a glass transition point of the resin layer (A)−45° C. or higher and the glass transition point or lower; locating the pre-heated polycarbonate sheet between an upper and lower die of a mold, wherein a time period after the pre-heating is finished until the polycarbonate sheet is located between the upper and lower die of the mold is 90 seconds or shorter; and clamping the mold to press the upper and lower die to obtain the press-molded body of the polycarbonate sheet.

A method for producing a press-molded body of a polycarbonate sheet including resin layers (A) and (B) respectively containing a polycarbonate resin, and a high hardness resin (B) and a hard coat layer (C) sequentially stacked on at least one surface of the resin layer (A). The method includes pre-heating the polycarbonate sheet to a temperature between a glass transition point of the resin layer (A)−45° C. or higher and the glass transition point or lower; locating the pre-heated polycarbonate sheet between an upper and lower die of a mold, wherein a time period after the pre-heating is finished until the polycarbonate sheet is located between the upper and lower die of the mold is 90 seconds or shorter; and clamping the mold to press the upper and lower die to obtain the press-molded body of the polycarbonate sheet.