B29C44/022

Method of making coextruded crosslinked polyolefin foam with polyamide cap layers

Described herein are physically crosslinked, closed cell continuous multilayer foam structures that includes a foam layer comprising polypropylene, polyethylene, or a combination of polypropylene and polyethylene and a polyamide cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer and at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

Reduced density thermoplastics
11661491 · 2023-05-30 · ·

The instant application discloses, among other things, ways to manufacture reduced density thermoplastics. A rapid foaming process which may create a polymer product by saturating thermoplastic sheet or preforms, heating, and then forming into final shape, is described. The polymer product may include an integral solid skin. This method may be utilized with any thermoplastic. The material handling, saturation methods, and end products are also described.

DISPENSER AND NOZZLE FOR DISCHARGING MIXTURE OF GAS AND PASTE MATERIAL AND MECHANICAL FOAMING DEVICE
20230110347 · 2023-04-13 ·

A dispenser used for discharging a mixture of gas and a paste material includes: a nozzle part provided in a tip end part of a body and having a tip end opening through which the mixture is discharged; a flow path extending from a mixture introduction part to the tip end opening through a hollow space of the nozzle part; a needle part movable in the flow path of the nozzle part to open and close the flow path; a driving part that drives the needle part; and a stopper part that limits an operation range of the needle part. The nozzle part has a tapered section in which an inside diameter of the flow path of the nozzle part decreases toward the tip end opening. Also provided is a stopper position adjusting part that adjusts a stop position defined by the stopper part.

Additive manufacturing using foaming radiation-curable resin
20230191701 · 2023-06-22 ·

SLA-based additive manufacturing using radiation-curable foams enables the production by 3D printing of lightweight parts having desirable physical and functional attributes. A representative method of manufacturing such items includes processing a radiation-curable resin in liquid form to produce a stable, non-aqueous radiation-curable foam, on-demand deposition of the foam at a build layer of a build surface within a 3D printer, and then curing the non-aqueous radiation-curable foam to produce a layer of a 3D build item. Processing the resin typically includes agitation, mixing, shaking, gas injection, ultrasonic stimulation, or combinations thereof. 3D articles of manufacture made by the above-described manufacturing process are also provided.

SYSTEM FOR FORMING STRUCTURE ON PRINT MEDIUM

A system for forming a structure on a print medium 1 includes: a print unit (print device) 10 for printing an electromagnetic wave-heat conversion layer for converting electromagnetic waves into heat, on a medium including an expansion layer that expands by heating; an expansion unit (expansion device) 20 aligned laterally with the print unit 10, for expanding the expansion layer by irradiating the medium with electromagnetic waves; and a top plate 30 covering the print unit 10 and the expansion unit 20 from above.

THREE-DIMENSIONALLY PRINTED INTERNAL FLESH AND ORGANS FOR CRASH TEST DUMMY

A three-dimensionally printed internal organ for a crash test dummy is made of at least an outer core configured to replicate an outer portion for the internal organ and an inner core having a plurality of defined and varied cell structures disposed in the outer core to replicate an internal portion of the internal organ, wherein the outer core and inner core are adjustable in structure and material to vary performance requirements for evaluation of potential abdominal injuries during vehicle crash testing.

Composition for latex pad, producing method thereof, and the latex pads made therefrom
09718962 · 2017-08-01 · ·

The present invention relates to a composition for preparation of latex pads, comprising natural latex, artificial latex, sliver nanoparticles, zinc oxide nanoparticles, and active carbon mixed in a specified proportion. The present invention also provides a method for manufacturing latex pads from the composition.

Molded foam member manufacturing method, and shock absorbing member

A molded foam member manufacturing method including: a first process of placing a foam molded first portion (11) (first molded body) and a rigid member (3) (rigid plate) in a second portion forming mold (20) (forming mold); and a second process of pouring a second portion-forming synthetic resin raw material (U) (foamable material) into the second portion forming mold (20) (forming mold) and foam molding a second portion (12) (second molded body) so as to surround a portion of the rigid member (3) (rigid plate) and form an integral unit with the first portion (11) (first molded body).

FORMABLE RESIN SHEET, PRODUCTION METHOD FOR FORMABLE RESIN SHEET, SHAPED OBJECT AND PRODUCTION METHOD FOR SHAPED OBJECT
20210402714 · 2021-12-30 ·

A formable resin sheet includes a base, a thermally expansive layer provided on a first side of the base and containing a thermally expandable material, a thermal conversion layer containing an electromagnetic wave heat conversion material that converts electromagnetic waves to heat and provided on one of the thermally expansive layer and a second side of the base, and an electrically conductive layer that is electrically conductive and is provided on another one of the thermally expansive layer and the second side of the base. At least a portion of the electrically conductive layer is provided so as to be opposite at least a portion of the thermal conversion layer, with the base and the thermally expansive layer interposed therebetween.

MANUFACTURING METHOD FOR PRINTED MATTER, MANUFACTURING METHOD FOR FOAM, FOAMING INHIBITION INK, FORMING METHOD FOR THREE-DIMENSIONAL FORMED OBJECT, AND FORMING SYSTEM FOR THREE-DIMENSIONAL FORMED OBJECT

Provided are a manufacturing method for a foamable printed matter, a manufacturing method for a foam and a foaming inhibition ink. The manufacturing method for a printed matter is a manufacturing method for a foamable printed matter that foams to form an irregular pattern on its surface, the method including a printing step of inkjet-printing a foaming inhibition ink on a printing medium having a layer of a foamable resin composition containing a chemical foaming agent, under a temperature condition lower than a softening temperature of the foamable resin composition, the foaming inhibition ink containing: a foaming inhibitor that deteriorates a heat decomposing ability of the foamable resin composition; and a solvent that dissolves the foaming inhibitor when the foaming inhibitor is solid, is compatible with the foaming inhibitor when the foaming inhibitor is liquid, and is able to move the foaming inhibitor into the foamable resin composition.