B29C44/04

Foam molding method and injection molding machine

To provide a new foam molding method and injection molding machine capable of solving variation in a wall thickness and a foamed state, sensor corrosion, a complexity of sensor positioning, and the like. The above-described problem is solved by a foam molding method comprising a resin filling step of filling a mold (2), clamped by a predetermined mold clamping force (Pc), with a resin (R) at a predetermined molding injection pressure (Pi), a filling stopping step of stopping the filling of the resin (R) when, while monitoring a mold gap (Lm) of the mold (2) during the filling, a predetermined mold gap value set in advance is reached, a surface layer curing and filled resin cooling step of curing a surface layer of the resin (R) for a certain time and cooling the filled resin (R) for a certain time after the filling of the resin (R) is stopped, a volume controlling step of controlling a volume increase by reducing the mold clamping force after curing the surface layer of the resin (R) for a certain time, and a taking out step of taking out a foam-molded product by opening the mold (2) after the volume control is performed and after cooling the filled resin (R) for a certain time.

CURABLE COMPOSITION FOR MECHANICAL FOAMING AND METHOD FOR MANUFACTURING FOAM OF THE SAME
20220355517 · 2022-11-10 ·

A curable composition for mechanical foaming has a complex viscosity η* that satisfies the following conditions (A) and (B) in frequency dependence measurement by a rheometer: condition (A): η* at 0.1 Hz and 25° C. is in a range of 1000 to 50000 Pa.Math.s; and condition (B): η* at 10.0 Hz and 25° C. is in a range of 100 to 1000 Pa.Math.s.
The curing form of the curable composition for mechanical foaming is not a moisture curing form.

Thermally insulated medium pipes having HFO-containing cell gas
11493163 · 2022-11-08 · ·

The invention relates to a thermally insulated conduit pipe, comprising at least one medium pipe, at least one thermal insulation arranged around the medium pipe, and at least one outer jacket arranged around the thermal insulation, wherein the outer jacket possibly comprises a barrier made of plastic, and wherein the thermal insulation comprises a foam, the cell gas of which contains at least 10 vol % HFOs. Such conduit pipe has good insulating behavior, good environmental balance, and is easily producible.

METHOD FOR PRODUCING FOAMED FLAT MOLDINGS AND MOLD FOR CARRYING OUT SAID METHOD
20220347897 · 2022-11-03 ·

The invention relates to a method for the production of foamed areal polyurethane(PUR)/polyisocyanurate(PIR) moldings, where a polyurethane/polyisocyanurate reaction mixture is injected into a mold that is under elevated pressure and then a depressurization takes place, and the foaming process is thus induced, and after the reaction the molding is demolded, and to a mold for carrying out the method.

METHOD FOR PRODUCING FOAMED FLAT MOLDINGS AND MOLD FOR CARRYING OUT SAID METHOD
20220347897 · 2022-11-03 ·

The invention relates to a method for the production of foamed areal polyurethane(PUR)/polyisocyanurate(PIR) moldings, where a polyurethane/polyisocyanurate reaction mixture is injected into a mold that is under elevated pressure and then a depressurization takes place, and the foaming process is thus induced, and after the reaction the molding is demolded, and to a mold for carrying out the method.

THERMALLY INSULATED MEDIUM PIPES HAVING HFO-CONTAINING CELL GAS
20230083971 · 2023-03-16 ·

The invention relates to a thermally insulated conduit pipe, comprising at least one medium pipe, at least one thermal insulation arranged around the medium pipe, and at least one outer jacket arranged around the thermal insulation, wherein the outer jacket possibly comprises a barrier made of plastic, and wherein the thermal insulation comprises a foam, the cell gas of which contains at least 10 vol % HFOs. Such conduit pipe has good insulating behavior, good environmental balance, and is easily producible.

Reduced density thermoplastics
11661491 · 2023-05-30 · ·

The instant application discloses, among other things, ways to manufacture reduced density thermoplastics. A rapid foaming process which may create a polymer product by saturating thermoplastic sheet or preforms, heating, and then forming into final shape, is described. The polymer product may include an integral solid skin. This method may be utilized with any thermoplastic. The material handling, saturation methods, and end products are also described.

FOAM MOLDING METHOD AND INJECTION MOLDING MACHINE

To provide a new foam molding method and injection molding machine capable of solving variation in a wall thickness and a foamed state, sensor corrosion, a complexity of sensor positioning, and the like. The above-described problem is solved by a foam molding method comprising a resin filling step of filling a mold (2), clamped by a predetermined mold clamping force (Pc), with a resin (R) at a predetermined molding injection pressure (Pi), a filling stopping step of stopping the filling of the resin (R) when, while monitoring a mold gap (Lm) of the mold (2) during the filling, a predetermined mold gap value set in advance is reached, a surface layer curing and filled resin cooling step of curing a surface layer of the resin (R) for a certain time and cooling the filled resin (R) for a certain time after the filling of the resin (R) is stopped, a volume controlling step of controlling a volume increase by reducing the mold clamping force after curing the surface layer of the resin (R) for a certain time, and a taking out step of taking out a foam-molded product by opening the mold (2) after the volume control is performed and after cooling the filled resin (R) for a certain time.

Method and Mold for Producing a Sandwich Component
20230158719 · 2023-05-25 ·

A method and compression mold are provided for producing a sandwich component, in which an outer shell and an inner shell are compressed, together with foam particles in a cavity between the shells, which cavity is formed by two mold halves of a mold, under pressure and at an increased temperature to form the sandwich component. At least one mold half is heated in a first temperature-control zone to a higher maximum temperature than in a second temperature-control zone.

ARTICLE AND METHOD OF MANUFACTURING THE SAME
20230062429 · 2023-03-02 · ·

An article includes a foamed member including a polymeric material, and a core embedded in the foamed member, the core includes a first surface, a second surface and a sidewall, the foamed member covers at least a portion of the first surface, and covers the entire sidewall and the entire second surface. A method of manufacturing an article includes providing a molding device including a first mold and a second mold, the first mold includes a supporting member protruded from an inner wall. The method further includes disposing a core on the supporting member; disposing the second mold over the first mold to form a mold cavity, the core is disposed within the mold cavity; injecting a first material into the mold cavity; and foaming the first material to form a first foamed member, wherein at least a portion of the first foamed member is in contact with the core.