A method is provided for manufacturing a seamless, reinforced panel of any desired length using a single mold. The seamless panels of the present invention may be used in a variety of construction application. In one embodiment, the method includes inserting at least a portion of a plurality of lattice trusses into a mold having an axial length, inserting a first filler material into the mold, the first filler material encapsulating at least a portion of the plurality of lattice trusses to form a panel segment, translating the panel segment a linear distance, the linear distance less than the axial length of the mold such that a portion of the panel segment remains in the mold, and inserting a second filler material into the mold, the second filler material intermixing with the portion of the panel segment remaining in the mold to form a seamless panel.

A method of forming a panel for use on a trailer is provided. The method may comprise extruding a panel member core of thermoplastic foam with a first region that includes a first density and a second region, adjacent the first region, that includes a second density less than the first density. The method can also include cutting the panel member core at a predetermined length. A sheet can be laminated to the panel member core, extending over the first and second regions.

A method of forming a panel for use on a trailer is provided. The method may comprise extruding a panel member core of thermoplastic foam with a first region that includes a first density and a second region, adjacent the first region, that includes a second density less than the first density. The method can also include cutting the panel member core at a predetermined length. A sheet can be laminated to the panel member core, extending over the first and second regions.

A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

A polymeric material having anisotropic properties, such as mechanical properties (e.g., modulus of elasticity), thermal properties, barrier properties (e.g., breathability), and so forth, is provided. The anisotropic properties can be achieved for a single, monolithic polymeric material through selective control over the manner in which the material is formed. For example, one or more zones of the polymeric material can be strained to create a unique network of pores within the strained zone(s). However, zones of the polymeric material that are not subjected to the same degree of deformational strain will not have the same pore volume, and in some cases, may even lack a porous network altogether.

A polymeric material having anisotropic properties, such as mechanical properties (e.g., modulus of elasticity), thermal properties, barrier properties (e.g., breathability), and so forth, is provided. The anisotropic properties can be achieved for a single, monolithic polymeric material through selective control over the manner in which the material is formed. For example, one or more zones of the polymeric material can be strained to create a unique network of pores within the strained zone(s). However, zones of the polymeric material that are not subjected to the same degree of deformational strain will not have the same pore volume, and in some cases, may even lack a porous network altogether.

A formulation includes a polymeric material, a nucleating agent, and a surface active agent. The formulation can be used to form an insulated container.

A formulation includes a polymeric material, a nucleating agent, and a surface active agent. The formulation can be used to form an insulated container.

A formulation for producing a polymeric material including polypropylene, a chemical blowing agent, and optional components as described.

A formulation for producing a polymeric material including polypropylene, a chemical blowing agent, and optional components as described.