Polymeric foam layer comprising a star polymer, wherein the polymeric foam layer has a thickness up to 25,700 micrometers, and methods of making the same. Exemplary uses of polymeric foam layers described herein including a finishing pad for silicon wafers and vibration damping.

This provides an improved process for making a flexible, porous, dissolvable solid sheet article with improved pore structures.

A composition for producing a sheet material with a cellular structure, the composition including the following components: (a) about 5 to about 25 weight % gelatine, (b) about 25 to 60 weight % filler material, (c) about 15 to about 40 weight % water, and (d) a cellular structure promoting agent.

A composition for producing a sheet material with a cellular structure, the composition including the following components: (a) about 5 to about 25 weight % gelatine, (b) about 25 to 60 weight % filler material, (c) about 15 to about 40 weight % water, and (d) a cellular structure promoting agent.

A method for polymerizing an open-cell foam including exposing an emulsion comprising a photoinitiator to an Ultraviolet light source, partially polymerizing the top surface of the emulsion, and moving the partially polymerized emulsion to a second polymerization stage.

Laminated panels are made in a process whereby a starting foam formulation is processed through a mixhead, passed through a branched distribution system and dispensed through multiple outlets of the distribution system to produce a foam layer on a bottom facing layer. The foam layer is monitored for the presence of surface bubbles. When surface bubbles are observed, the backpressure in the mixhead is increased to reduce or eliminate the surface bubbles. An apparatus for performing the process includes an adjustment means at or upstream of a first branch point in the distribution system to increase or decrease the backpressure in the mixhead.

Laminated panels are made in a process whereby a starting foam formulation is processed through a mixhead, passed through a branched distribution system and dispensed through multiple outlets of the distribution system to produce a foam layer on a bottom facing layer. The foam layer is monitored for the presence of surface bubbles. When surface bubbles are observed, the backpressure in the mixhead is increased to reduce or eliminate the surface bubbles. An apparatus for performing the process includes an adjustment means at or upstream of a first branch point in the distribution system to increase or decrease the backpressure in the mixhead.

A method for polymerizing a High Internal Phase Emulsion foam including exposing a High Internal Phase Emulsion foam comprising a photoinitiator to an Ultraviolet light source, and partially polymerizing the top surface of the emulsion.

A method for polymerizing a High Internal Phase Emulsion foam including exposing a High Internal Phase Emulsion foam comprising a photoinitiator to an Ultraviolet light source, and partially polymerizing the top surface of the emulsion.

A modified silicone resin foam is obtained by curing a foamable liquid resin composition including: 100 parts by weight of a base material resin (A) composed of 65 to 95 parts by weight of a polymer (a) and 5 to 35 parts by weight of a reactive plasticizer (b); 0.1 to 5 parts by weight of a silanol condensation catalyst (B); and 2 to 40 parts by weight of a chemical foaming agent (C). The polymer (a) contains 1.0 to 2.0 reactive silicon groups in a molecular chain and has a main chain comprising oxyalkylene-based units. The reactive plasticizer (b) is a polymer containing 1.0 or fewer reactive silicon groups at one terminal end of a molecular chain and has a main chain comprising oxyalkylene-based units. A percent elongation of the foam is 300 to 1000% in a 25 C. atmosphere.