A method for manufacturing a synthetic non-perforated drainable material is disclosed herein. Generally, the method includes injecting a coating material with air, applying the air-injected coating material to the first side of the material, and curing the air-injected material such that it adheres. Once cured, the material has a highly efficient drainage rate that remains consistent throughout the life of the material.

A method of manufacturing a fragrance mat, comprising a material preparation step, which, by stirring at a predetermined stirring temperature, evenly mixes fragrance mat raw material and foaming related additives material to obtain an unformed fragrance mat foam material, the fragrance mat raw material containing polyvinyl chloride and essential oil, a mesh providing step, a material release step, a foaming step and a cooling step to obtain the fragrance mat having a specific diffusion coefficient and a specific diffusion flux.

The flexible sheet-like material comprises a textile layer, which is coated at least on one side with a functional layer which is permeable to gas but impermeable to the matrix material, acting as a barrier layer for the matrix material, and is produced by coating the textile layer directly with a foam or a paste.

The invention relates to a method of manufacturing a composite building element that includes a casing material, a bulk material, and a locking element, the method including the steps of: (a) continuously feeding a first sheet of casing material into a filling station; (b) securing the bulk material to the first sheet of casing material; (c) continuously feeding the bulk material and the first sheet of casing material out of the filling station; the method characterized by the step of: (d) securing the locking element to the first sheet of casing material prior to securing the bulk material to the first sheet of casing material.

Method of designing and manufacturing a distributor bar for use in a production line comprising a mixing head for providing a viscous foamable liquid mixture, a laminator with a predefined speed of at least 20 m/min, the distributor bar having a central inlet fluidly connected to a number of outlets via a main channel. The method comprises: choosing (3001) a geometry for the distributor bar and defining a set of geometrical parameters; assigning (3002) values to said parameters; creating (3003) a virtual model; simulating (3005) flow in said model by performing a Computational Fluid Dynamics simulation (CFD), taking into account (3004) a non-Newtonian shear thinning model; e) evaluating the simulated flow; building (2007) a physical distributor bar. A distributor bar, a production line, and a computer program product.

Method of designing and manufacturing a distributor bar for use in a production line comprising a mixing head for providing a viscous foamable liquid mixture, a laminator with a predefined speed of at least 20 m/min, the distributor bar having a central inlet fluidly connected to a number of outlets via a main channel. The method comprises: choosing (3001) a geometry for the distributor bar and defining a set of geometrical parameters; assigning (3002) values to said parameters; creating (3003) a virtual model; simulating (3005) flow in said model by performing a Computational Fluid Dynamics simulation (CFD), taking into account (3004) a non-Newtonian shear thinning model; e) evaluating the simulated flow; building (2007) a physical distributor bar. A distributor bar, a production line, and a computer program product.

For manufacturing composite parts (1) having an inner hollow moulded body (2) with openings (3), which are accessible from outside, the moulded body is introduced into a moulding tool on the mould walls on which a shell layer (11) was applied. The hollow space between the moulded body (2) and the shell layer (11) is filled with a thermally insulating plastic foam (12) which is foamed in the moulding tool and bonds to the moulded body and the shell layer. After removal, a moulded body is provided, which has a qualitatively good surface formed by the shell layer. Such a composite part is preferably used for connecting thermally insulating pipes.

A high-density foam cover board, including a high-density foam layer, wherein the high-density foam layer comprise polyurethane, polyisocyanurate, a filler, and a viscosity additive.

An article comprising: (a) a carrier having a predetermined shape to guide one or more expansion directions of an injection molded expandable material; (b) the injection molded expandable material on the carrier; wherein the expandable material is formed on the carrier at one or more angles perpendicular to the one or more expansion directions; and wherein the expandable material is capable of being activated to expand under an activation condition to come into contact with, and adhere to one or more walls defining a cavity in order to at least partially fill the cavity.

A composition for producing a sheet material with a cellular structure, the composition including the following components: (a) about 5 to about 25 weight % gelatine, (b) about 25 to 60 weight % filler material, (c) about 15 to about 40 weight % water, and (d) a cellular structure promoting agent.