A method of producing a shaped object includes preparing a formation sheet that includes a base and a thermally expansive layer that is laminated on a first main surface of the base, the thermally expansive layer containing a binder and a thermal expansion material; laminating, onto a second main surface on a side opposite to the first main surface of the base or onto the thermally expansive layer, a thermal conversion layer in predetermined pattern, the thermal conversion layer converting first electromagnetic waves into heat; and causing the thermally expansive layer to expand in a pattern that corresponds to the predetermined pattern by irradiating the formation sheet on which the thermal conversion layer is laminated with the first electromagnetic waves and second electromagnetic waves that cause the binder to become cross-linked.

A composite material is formed by combining an expandable polymer having a charge with another polymer having an opposite charge to produce. In particular, the composite material can be prepared by combining the polymers with a medium such as and water, and expanding the mixture using a treatment that expands the mixture to produce, for example, insoluble porous foam-like composites.

The present application relates to a thermally expandable composition containing at least one peroxide cross-linking polymer, at least one peroxide and at least one endothermic, chemical blowing agent, the blowing agent comprising at least one solid, optionally functionalized, polycarboxylic acid or the salt thereof and at least one urea derivative according to the formula (I) as defined herein; as well as shaped bodies containing the composition and to a method for sealing and filling voids in components, for strengthening or reinforcing components, in particular hollow components, and for bonding mobile components using shaped bodies of this type.

The present invention relates to multi-layered composite structures and to methods for the preparation thereof. The present multi-layered composite structures are light weight and capable of high load bearing making the present multi-layered composite structures especially suitable to be used as load bearing structures in, for example, automotive. Specifically, the present invention relates to methods comprising the steps of a) providing a mould for said multi-layered composite structure; b) layering said mould with two or more layers forming the outer surface of said multi-layered composite; c) filling said layered mould with a mixture comprised of non-expanded heat-expandable microspheres and closing said mould; and d) subjecting said closed mould to a temperature of 80° C. to 140° C. during 1 to 230 minutes thereby providing a relative pressure in said closed mould of 0.1 to 20 bar through expansion of said heat-expandable microspheres thereby forming a multi-layered composite structure in said mould with a foam enforced inner core and a multi-layered outer surface; and e) separating the multi-layered composite structure from said mould.

The invention relates to a method and a device for producing a particle foam part. The device comprises a molding tool (3) which delimits a molding chamber (14), wherein at least two capacitor plates (15, 16) are arranged adjacently to the molding chamber, said plates be connected to an RF radiation source. The RF radiation source is designed to dispense RF radiation, and the molding tool (3) has means for controlling the temperature of the molding tool in the region of an inner delimiting surface (19) delimiting the molding chamber (14) and/or for supplying a heating medium to the molding tool region lying against the inner delimiting surface.

To provide a new foam molding method and injection molding machine capable of solving variation in a wall thickness and a foamed state, sensor corrosion, a complexity of sensor positioning, and the like. The above-described problem is solved by a foam molding method comprising a resin filling step of filling a mold (2), clamped by a predetermined mold clamping force (Pc), with a resin (R) at a predetermined molding injection pressure (Pi), a filling stopping step of stopping the filling of the resin (R) when, while monitoring a mold gap (Lm) of the mold (2) during the filling, a predetermined mold gap value set in advance is reached, a surface layer curing and filled resin cooling step of curing a surface layer of the resin (R) for a certain time and cooling the filled resin (R) for a certain time after the filling of the resin (R) is stopped, a volume controlling step of controlling a volume increase by reducing the mold clamping force after curing the surface layer of the resin (R) for a certain time, and a taking out step of taking out a foam-molded product by opening the mold (2) after the volume control is performed and after cooling the filled resin (R) for a certain time.

Described is an at least partly continuous process for making polyurethane foam layers that are suitable for medical applications, in particular in wound dressings, at a high throughput rate. The described process includes a step of accelerated curing of the polyurethane foam performed at a stage of the overall curing process at which the risk of a run-away reaction is minimized.

High-temperature foams are produced and used in the construction of aeroplanes, ships and rail and other vehicles. In particular, the foams are further processed into sandwich materials by joining with two outer layers. To this end, a novel process is used for producing high-temperature foams (HT foams) which are particularly suitable for producing such sandwich components for lightweight construction. This process achieves an improvement in the processability of the HT foams produced and a weight reduction of the sandwich materials. The HT foams are furthermore rigid particle foams which are markedly more economic to produce than rigid block foams. In particular, a reduction is brought about in resin absorption in fibre composite processes through a process-related optimization of the surface constitution.

A design, material, and process of manufacturing an organizational apparatus, e.g., an organizational bin, made from expanding-foam. In some examples, the bin includes four walls and a base forming an interior cavity that is configured to receive items to be organized, stored, or transported, e.g., shoes, or dirty or wet items. In some examples, the material used is a plant-based or bio-based Ethylene-vinyl Acetate (EVA) expansion-foam.

Traditional climbing is being sought out by more indoor climbers, however the issue that has arisen is that the only way to learn the method is through trial and error in the outdoors on real rock. An indoor-traditional climbing device (I-TCD) makes it possible to learn how to climb Traditionally in a safe environment with hands on instruction. Provided herein is a cover/shield for an I-TCD that allows not only for the placement of multiple kinds of gear within the I-TCD body, but it allows the climber to fall on that gear placement safely to determine the quality of their gear placement, without the risk of falling upon the I-TCD body. Therefore, the cover/shield provides an angled feature to reduce direct impact injuries while increasing the opportunity for climbers who wish to learn how to climb traditionally.