A system holds a roll of film that includes a core and film wound around the core. The system includes a rod having an outer diameter that is smaller than an inner diameter of the core, a proximal wing located on the rod and configured to rotate about the rod, and a distal wing located on the rod and configured to rotate about the rod. Each of the proximal and distal wings includes contact surfaces configured to contact diametrically-opposed locations on a side of an inner surface of the core and non-contact surfaces that span between the contact surfaces of the wing. The non-contact surfaces of the wings do not contact the core if the core has a cylindrical shape. The distal wing is capable of rotating around the rod independently of the proximal wing.

A system includes a dip tube, a feed line, and a check valve. The dip tube is inserted through an opening in a source of chemical precursor and into the chemical precursor in the source. A portion of the feed line is located in the dip tube. The feed line passes out of the dip tube. The chemical precursor is capable of flowing out of the source through the feed line in a downstream direction. The check valve is located in the portion of the feed line in the dip tube. The check valve permits the chemical precursor to pass substantially only in the downstream direction. The feed line is coupled to a transfer pump that draws the chemical precursor out of the source through the portion of the feed line in the dip tube.

A metering and application system for a moisture-curing polymer material includes a reservoir for the polymer material and a first pump and a second pump, wherein the polymer material is conveyable by the first pump from the reservoir to the second pump. In addition, a gas metering device with a defined pressure ratio is provided to bring a gas to a defined pressure, wherein the gas metering device is connected to the input of the second pump on its outlet side. In addition, a mixer for mixing the polymer material and the gas and a valve arranged downstream of the mixer for metering and a nozzle for applying the polymer material/gas mixture are provided.

A longitudinal sealer includes a housing, an arm, and a heating element. The housing is configured to be installed in a foam-in-bag system. The arm is movably coupled to the housing. The heating element has a leading edge exposed through an exterior surface of the arm. A position of the arm with respect to the housing is controllable so that the arm is movable between a first location where the leading edge of the heating element is not in contact with a film in a film path of the foam-in-bag system and a second location where the leading edge of the heating element is in contact with the film in the film path of the foam-in-bag system.

Systems and methods for making a thermoplastic carbon fiber plate having a plastic overmold. The method includes: heating a mold; inserting a thermoplastic carbon fiber component into a mold; mixing a supercritical fluid with a plastic mixture to infuse bubbles into the plastic mixture and to thereby reduce the density of the plastic mixture that includes a resin and glass fiber; injecting the mixture of the supercritical fluid and the plastic mixture into the mold so that a plastic overmold is formed and bonded to the thermoplastic carbon fiber component; and cooling the thermoplastic carbon fiber component and the plastic overmold. The cooled plastic overmold includes a foam core having a lower density due to the gas bubbles and a skin layer having a higher concentration of the resin than the foam core and a reduced surface roughness due to the heated mold.

The present invention relates to a method for producing foam and foam produced thereby. The method for producing foam includes a step for producing foam by kneading and injection molding a first extrusion product and a second extrusion product, wherein the first extrusion product is obtained by extruding a first composition including an aromatic vinyl-based resin, and the second extrusion product is obtained by extruding a second composition including a polyamide resin and a foaming agent.

Described herein is a liquid injector for a barrel extruder as well as methods and processes of manufacturing irradiation crosslinked polypropylene foam. In some embodiments, this includes a liquid injection barrel element that is incorporated in an extruder barrel that includes at least one injection port, a temperature sensor well, and cooling channels.

A manufacturing method for forming highly filled foam through dual axis mixing of precursor chemicals and fillers to form end products and parts. The manufacturing method provides an improved highly filled foam material as well as improved methods for shaping such foam into various parts and end products. In this manufacturing method, a mixing container (33) may be used to mold highly filled foam directly into a cylindrical shape (40) for processing into parts and end products, or may be used to transport uncured highly filled foam to a separate molding station (50) to form molded end products (56) which incorporate well-mixed, highly filled foam therein

A foam molded article includes a main agent resin, a filler of greater than or equal to 15% by mass and less than or equal to 80% by mass, and a foaming agent of greater than or equal to 0.01% by mass and less than or equal to 10% by mass, and a foaming ratio caused by the foaming agent is greater than or equal to 1.1 times.

Methods of recovering and/or recycling expanded polymer tooling, the methods including collecting expanded polymer tooling, reducing the collected expanded polymer tooling into smaller particles, treating the reduced expanded polymer tooling in order to yield an at least partially purified recovered polymer composition, and then collecting the at least partially purified recovered polymer composition. The at least partially purified recovered polymer composition can then be used to form new expandable polymer tooling.