B29C44/60

INJECTION MOLDING SYSTEM AND INJECTION MOLDING METHOD
20230311378 · 2023-10-05 ·

An injection-molding system includes an extruding system configured to produce a mixture; a discharging channel communicable with the extruding system and including an outlet configured to discharge the mixture; and molding devices configured to receive the mixture. Each of the molding devices includes a hollow space, and a feeding port communicable with the hollow space and engageable with the outlet. An injection-molding method includes providing an extruding system configured to produce a mixture, a discharging channel including an outlet, and first and second molding devices; engaging the outlet with the first molding device; injecting the mixture into the first molding device; disengaging the outlet from the first molding device; moving the discharging channel away from the first molding device and toward the second molding device; engaging the outlet with the second molding device; injecting the mixture into the second molding device; and disengaging the outlet from the second molding device.

Intra-mode moulding foam molding device of thermoplastic polymer particle and molding method for same
11772308 · 2023-10-03 ·

An intra-mode moulding foam molding device of thermoplastic polymer particles and a molding method thereof. The device includes a supercritical fluid delivery system, a mould pressing foaming system, a preheating quantitative feeding system and a moving rail; the supercritical fluid delivery system communicates with the mould pressing foaming system. Through a one-step foam molding method of polymer particles, polymer particles can be directly added into a molding cavity without pre-foaming, water and anti-sticking separating agent are not needed; the molding process does not need high-pressure water vapor for warming and molding, and has great adhesion force and is also clean, therefore polymer materials are easy to hydrolyze. The processing needs few heat, the heating efficiency of the polymer particles is high, the temperature of the polymer particle is uniform, and a polymer particle microcellular foamed mould pressing molded product having fine pores, precise size and light weight is obtained.

Intra-mode moulding foam molding device of thermoplastic polymer particle and molding method for same
11772308 · 2023-10-03 ·

An intra-mode moulding foam molding device of thermoplastic polymer particles and a molding method thereof. The device includes a supercritical fluid delivery system, a mould pressing foaming system, a preheating quantitative feeding system and a moving rail; the supercritical fluid delivery system communicates with the mould pressing foaming system. Through a one-step foam molding method of polymer particles, polymer particles can be directly added into a molding cavity without pre-foaming, water and anti-sticking separating agent are not needed; the molding process does not need high-pressure water vapor for warming and molding, and has great adhesion force and is also clean, therefore polymer materials are easy to hydrolyze. The processing needs few heat, the heating efficiency of the polymer particles is high, the temperature of the polymer particle is uniform, and a polymer particle microcellular foamed mould pressing molded product having fine pores, precise size and light weight is obtained.

Flexible foaming process for producing thermally insulated articles

A flexible discontinuous process produces a series of at least two articles containing thermally insulating polyurethane foam from at least three streams (A), (B) and (C). The process involves mixing the at least three streams with different mixing ratios and injecting the mixture into cavities of the articles. A production unit can be used for performing this process.

SYSTEM AND METHODS FOR FORMING A SOLE STRUCTURE

A molding system and a method for forming a sole structure are provided. The method includes flowing a molten polymeric material into a mold from an upstream device, receiving the molten polymeric material in a cavity of the mold, and maintaining a repeatable, uniform pressure profile as the molten polymeric material is delivered into the mold.

Moulding tool for foam overmolding a glass pane and at least one insert part
11752672 · 2023-09-12 · ·

The invention relates to a molding tool having a tool upper part (10) and a tool lower part (20), having a glass pane (30) arranged between tool upper part (10) and tool lower part (20) and at least one sheet metal insert part (32; 321, 322, 323, 324) that can be connected to the glass pane (30) by means of foam overmolding (36) made of plastic. For an increased process reliability when connecting sheet metal insert parts (32; 321, 322, 323, 324) to panes (30), the invention provides that at least one sensor (40) for detecting the position of the sheet metal insert part (32; 321, 322, 323, 324) is arranged on the tool upper part (10) and/or the tool lower part (20) on the side of the glass pane (30) that is located opposite the at least one sheet metal insert part (32; 321, 322, 323, 324).

Moulding tool for foam overmolding a glass pane and at least one insert part
11752672 · 2023-09-12 · ·

The invention relates to a molding tool having a tool upper part (10) and a tool lower part (20), having a glass pane (30) arranged between tool upper part (10) and tool lower part (20) and at least one sheet metal insert part (32; 321, 322, 323, 324) that can be connected to the glass pane (30) by means of foam overmolding (36) made of plastic. For an increased process reliability when connecting sheet metal insert parts (32; 321, 322, 323, 324) to panes (30), the invention provides that at least one sensor (40) for detecting the position of the sheet metal insert part (32; 321, 322, 323, 324) is arranged on the tool upper part (10) and/or the tool lower part (20) on the side of the glass pane (30) that is located opposite the at least one sheet metal insert part (32; 321, 322, 323, 324).

System and Methods for a Foaming Process

A foaming process and a method for operation of the foaming process are provided. The method includes flowing a molten polymeric material into a mold from an upstream device, receiving the molten polymeric material in a cavity of the mold, and maintaining a repeatable, uniform pressure profile as the molten polymeric material is delivered into the mold.

Biodegradable and industrially compostable injection molded microcellular flexible foams, and a method of manufacturing the same
11565448 · 2023-01-31 · ·

A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

Method and device for generating injectable foam

The present invention relates to methods and devices for production of injectable foams, such as those used in the treatment of varicose veins and other venous disorders. The method requires the delivery or supply of foamable liquid sclerosing agent and a suitable gas or a gas mixture to a foam producing structure in which the liquid and gas are combined to produce foam, wherein the liquid is delivered independently of the delivery of gas. Devices for producing injectable foam comprise a foam producing structure in which liquid and gas are combined to produce foam, the structure comprising an inlet for liquid and gas and an outlet for foam; a liquid pathway in communication with the inlet; and a gas pathway in communication with the inlet, characterised in that the liquid pathway comprises a means for delivering liquid through the liquid pathway independently of gas delivery through the gas pathway. In preferred embodiments, the delivery of liquid and/or gas is controlled with volumetric pumps.