A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

Provided is a method for manufacturing an interdental cleaning device (1) including a base portion (10) having a handle portion (11) and a core portion (12); and a soft portion (20) having a cleaning soft portion (21), a non-slip portion (22), and connecting portions (23) extending from two sites of the non-slip portion (22) and being connected to the cleaning soft portion (21). The method includes causing a second gate (49) of second molds (40) and (41) for molding the soft portion (20) to open at a position substantially equally distant from positions of two communicating openings (48a) of a non-slip molding space (47) for molding the non-slip portion (22), the two communicating openings (48a) communicating with connecting portion molding spaces (48) for molding the connecting portions (23); and charging the elastomeric material from the second gate (49) into a second molding space (42) for molding the soft portion (20) to fill the molding space (42).

This document discloses a process for injection moulded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection moulding the thermoplastic biopolymer or biopolymer blend into a suitable mould shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection moulding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

This document discloses a process for injection moulded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection moulding the thermoplastic biopolymer or biopolymer blend into a suitable mould shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection moulding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

A method for injection molding comprises forming a set of first articles in a mold of an injection molding machine and forming a set of second articles in the mold of the injection molding machine. The method includes transferring the set of first articles from the mold to a first set of first receivers of a tooling plate, and then moving the first set of first receivers to align with the set of second articles. Thereafter the set of second articles is transferred from the mold toward the first set of first receivers and into assembled condition with the set of first articles held in the first set of first receivers.

A method for injection molding comprises forming a set of first articles in a mold of an injection molding machine and forming a set of second articles in the mold of the injection molding machine. The method includes transferring the set of first articles from the mold to a first set of first receivers of a tooling plate, and then moving the first set of first receivers to align with the set of second articles. Thereafter the set of second articles is transferred from the mold toward the first set of first receivers and into assembled condition with the set of first articles held in the first set of first receivers.

An injection molding system includes an extruding system, a discharging channel, a molding device including a first and second mold cavities, and a pressure regulating system regulates pressures inside the first and second mold cavities. An injection molding method includes providing a molding device having a first and second mold cavities, a first feeding port in communication with the first mold cavity, and a second feeding port in communication with the second mold cavity; sensing a first pressure in the first mold cavity, and injecting a first gas into the first mold cavity until the first mold cavity is sensed to have a first predetermined pressure; and sensing a second pressure in the second mold cavity, and injecting a second gas into the second mold cavity until the second mold cavity is sensed to have a second predetermined pressure, wherein the first and second predetermined pressures are different.

An injection molding system includes an extruding system, a discharging channel, a molding device including a first and second mold cavities, and a pressure regulating system regulates pressures inside the first and second mold cavities. An injection molding method includes providing a molding device having a first and second mold cavities, a first feeding port in communication with the first mold cavity, and a second feeding port in communication with the second mold cavity; sensing a first pressure in the first mold cavity, and injecting a first gas into the first mold cavity until the first mold cavity is sensed to have a first predetermined pressure; and sensing a second pressure in the second mold cavity, and injecting a second gas into the second mold cavity until the second mold cavity is sensed to have a second predetermined pressure, wherein the first and second predetermined pressures are different.

An apparatus for fabricating a lens includes an injection port to inject a source material, a molding frame filled with the source material and including a plurality of forming molds adjacent to each other, and a light source or a heat source to cure the source material filled in the forming molds. The forming molds include at least four connection passages connected to the forming molds. A method for fabricating a lens includes injecting a source material through an injection port of a molding frame which includes a plurality of forming molds adjacent to each other and at least four connection passages connected to the forming molds, filling the source material in the forming molds and discharging the source material out of the forming molds through the connection passages, applying a pressure to the source material, and curing the source material.