B29C45/14008

METHOD FOR MANUFACTURING COMPOSITE MOLDED ARTICLE AND COMPOSITE MOLDED ARTICLE

A composite molded article is manufactured in such a manner that a molding mold that forms a molding space by mold closing and has a weir portion projecting into the molding space is opened, a flat plate-like first member that is softened under heating is arranged in a part of a portion where the molding space is formed, the stereoscopic first molded portion is formed with mold closing, simultaneously an injected molten resin is filled in a remaining portion of the molding space around the first member outside the weir portion in a state that the weir portion is made to abut against a thin portion provided at a peripheral edge of the first molded portion, and the second molding portion joined to the first molding portion is formed by hardening molten resin after the resin is caused to contact the first molded portion.

FOAMABLE CROSS-LINKABLE THERMOPLASTIC MATERIAL, CONNECTOR AND MANUFACTURING METHOD THEREOF

A foamable cross-linkable thermoplastic material comprises a matrix polymer of any one or a mixture of two or more of polyethylene (PE), ethylene vinyl acetate copolymer (EVA) and polypropylene (PP), a cross-linking agent, and a foaming agent. A weight ratio of the cross-linking agent to the matrix polymer is 1-5:100. A weight ratio of the foaming agent to the matrix polymer is 1-5:100. A cross-linking foaming temperature of the thermoplastic material is equal to or higher than the melting point of the matrix polymer.

AUTOMATED MANUFACTURING CELL

Disclosed herein are systems and methods for efficiently and economically manufacturing molded polymer products such as those that require a two-shot, two-material injection molding process, with complex geometries and incorporate metal components such as inserts. The systems and methods include compact manufacturing cells and processes of operating such manufacturing cells. The manufacturing cells include a single injection molding machine with two molds arranged to simultaneously operate both molds. The manufacturing cell is arranged to be fully automated so that it is operative without the need for intervention or management from dedicated personnel. Such automation includes the automated sorting and placement of metal inserts into the injection molding machine, the automated removal of the product after the first molding stage and second molding stage, the automated inspection of every finished product, the automated sorting of conforming and rejected products, and the automated packaging of finished product for shipment to end user.

METHOD AND DEVICE FOR DECORATING AN INJECTION-MOLDED PART, AND INJECTION MOLDED-PART
20230098838 · 2023-03-30 ·

A method and a device (20) for decorating an injection-molded part (40), and an injection-molded part (40). The method for decorating an injection-molded part (40) includes the following steps, which are in particular carried out in the following order: a) providing a transfer film in the form of a roll (10) b) cutting the transfer film to size to form at least one label (30, 11) c) laying the at least one label (30) in an injection-molding apparatus (21) by means of a robot arm (24, 12) d) closing the injection-molding apparatus (21, 13) e) back-injection molding the at least one label (30) by means of an injection-molding compound (14) f) opening the injection-molding apparatus (21) and removing the injection-molded part (40, 15).

Male component and respective mould unit for producing a vehicle saddle
11613050 · 2023-03-28 · ·

The present invention relates to a male component or punch for a mould unit for producing a vehicle saddle.

SUPPORT TEMPLATE FOR MOULDS FOR SPORTS HELMETS, IN PARTICULAR CYCLING HELMETS AND MOULDING PROCESS OF A SPORTS HELMET, IN PARTICULAR A CYCLING HELMET
20220347898 · 2022-11-03 · ·

A support template for moulds for sports helmets, in particular cycling helmets, provided with at least one frame includes: at least one support portion, placed on a first side of the frame, for the support of at least one component of a helmet to be obtained by a moulding or co-moulding process, the support portion being configured to keep the respective component of the helmet to be obtained according to a predetermined position inside a respective mould; at least one centring portion placed on the first side of the frame and arranged to engage a respective centring seat made on the respective mould so as to ensure the alignment of the latter with the support template and keep the centred positioning of the component of the helmet according to a predetermined configuration; and at least one grip portion to allow manual engagement of the support template by an operator.

Coil Impregnation With Filled Resin
20230091445 · 2023-03-23 · ·

Techniques are described for a method to manufacture a magnet structure comprising superconducting coils and annular spacers comprising a filled composite filler material. Also described are superconducting magnet structures as may be manufactured by such a method.

CONTROL DEVICE AND CONTROL METHOD FOR INJECTION MOLDING MACHINE
20230132160 · 2023-04-27 ·

Provided are a control device and a control method for an injection molding machine that carries out a punching step with high reliability. A control device for an injection molding machine, the control device being equipped with: a mold opening/closing unit that integrally moves a fixed mold and a moving mold of a mold of the injection molding machine in the opening direction from a state where the mold is closed, thereby creating a gap between the fixed mold and a mounting plate; an insertion member control unit for inserting an insertion member into the gap; an assessment unit for assessing whether the insertion member has been inserted into the gap; and a push control unit for pushing out a punching pin when the insertion member has been assessed to have been inserted into the gap.

Injection molding device
11472076 · 2022-10-18 · ·

An injection molding device for producing a multicomponent injection molded product includes at least one first and at least one second outer mold plate arranged in a movable manner between an open position and a closed position. A central part arranged between the first and the second outer mold plate includes a first part which in the open position is arranged rotatable about an axis of rotation and to which first inner mold plates are attached which include first cavity segments. A second part arranged non-rotatable includes on one side in the direction of the first outer mold plate second cavity segments and on an opposite side in the direction of the second outer mold plate third cavity segments. Second inner mold plates clamp related intermediate products and in the open position are arranged displaceable in a radial direction with respect to the axis of rotation and rotatable around the second part to transport the intermediate products from the second cavity segments to the third cavity segments around the second part of the central part.

Method for forming hermetically sealed tubing caps
11633890 · 2023-04-25 · ·

A method of forming a container from a tubular member comprises the steps of positioning a tubular member on a support structure, moving a platen of an injection molding die to engage the tubular member to form a cavity and injecting material into the cavity.