A film material insert molding method, includes an intermediate part forming step of forming a first intermediate part having an edge extending radially outward, the edge being disposed at and near an outer peripheral end of a final shape of a film material, a transparent resin layer forming step of forming a second intermediate part including a transparent resin layer, by injection molding, on a front surface of the first intermediate part, with the edge of the first intermediate part being fixed, and a substrate resin layer forming step of forming an insert-molded article including a substrate resin layer, by injection molding, on a back surface of the second intermediate part, the substrate resin layer covering a surface of a radially outer end of the edge.

A hollow body composite component is produced by a method using an injection mold, wherein a cavity of the injection mold is filled at least partially with a flowable material by injection of the flowable material, and a mandrel is driven through the flowable material to form a hollow body. Using the mandrel, at least one strip-shaped reinforcing element is introduced into a hollow body interior and is arranged on a surface of the hollow body facing the hollow body interior.

A support template for moulds for sports helmets, in particular cycling helmets, provided with at least one frame includes: at least one support portion, placed on a first side of the frame, for the support of at least one component of a helmet to be obtained by a moulding or co-moulding process, the support portion being configured to keep the respective component of the helmet to be obtained according to a predetermined position inside a respective mould; at least one centring portion placed on the first side of the frame and arranged to engage a respective centring seat made on the respective mould so as to ensure the alignment of the latter with the support template and keep the centred positioning of the component of the helmet according to a predetermined configuration; and at least one grip portion to allow manual engagement of the support template by an operator.

A hydraulic mount is provided and includes: an inner core, a cage that surrounds the inner core, an elastomer body that extends between the inner core and the cage and elastically connects them to each other, and an outer sleeve that encloses the cage. The elastomer body has a first circumferential fluid chamber recess and a second circumferential fluid chamber recess. The first fluid chamber recess and the second fluid chamber recess are each limited in a radially outwards direction by the outer sleeve to form a first fluid chamber and a second fluid chamber. The elastomer body is configured to be substantially undercut-free in an axial direction on its axial end faces. The elastomer body and the cage are configured to be substantially undercut-free in the region of the first fluid chamber recess and the second fluid chamber recess, at least in two predetermined, mutually opposite radial directions.

The present invention relates to a hybrid cowl cross bar manufactured through an improved method of performing an insert injection molding without applying hydraulic pressure to the inside of a metal pipe during injection molding in order to simplify a manufacturing process of a hybrid cowl cross bar and to secure rigidity of the cowl cross bar. According to an aspect of the present invention, a reinforcing material is inserted into a metal pipe that is a material of a cowl cross bar. The metal pipe may be made of a material such as aluminum, magnesium, or steel, like a conventional cowl cross bar. The reinforcing material may be manufactured by extruding a synthetic resin or a composite material (for example, PP+GF50%). A rib may be formed inside the reinforcing material to increase a capability to resist injection pressure when the metal pipe is insert-injected and to secure rigidity.

An iso(thio)cyanate compound that is a reaction product between an amine compound (A) including at least one selected from a compound (a1) represented by general formula (1) or a compound (a2) represented by general formula (2) and a bi- or higher-functional iso(thio)cyanate compound (B), the iso(thio)cyanate compound having a value of Mw/Mn of 1.31 or less, the value of Mw/Mn being a weight average molecular weight (Mw) divided by a number average molecular weight (Mn).

There is provided a component joining structure that includes: a resin component; a metal tip that is provided in the resin component by insert molding, and that includes protruding portions that protrude from the resin component; and a metal component that is spot welded to the protruding portions, and that is joined to the resin component by an adhesive agent that is provided in gaps formed, by the protruding portions, between the resin component and the metal component.

A composite structure comprising a resinous component that is adhered to a surface of a metal component is provided. The resinous component is formed from a polymer composition that comprises a polyarylene sulfide, inorganic fibers, and an impact modifier. The inorganic fibers have an aspect ratio of from about 1.5 to about 10.

Manufacturing a molded part using one injection molding machine while changing between multiple molds includes performing, at a molding operation position in the injection molding machine, clamping, injection, and dwelling of a mold, conveying the mold from the molding operation position and performing a process of cooling the mold at a position different from the molding operation position, conveying the mold to the molding operation position, opening the mold, and ejecting a molded part from the mold, wherein, before performing the first step for a first mold, a molded part previously ejected from a second mold is placed into the first mold that has been opened.

A metal component has a shape including a flat plate-shaped part, and the flat plate-shaped part has a through-hole formed therein. A resin component has a shape including a covering part that covers a surface of the flat plate-shaped part, and the covering part has a surface in which a gate mark is present. The through-hole formed in the flat plate-shaped part of the metal component is located opposite to the gate mark. The resin component has a filler part with which the through-hole is filled.