Exemplary embodiments are provided of molding designs and methods for helical antennas. In an exemplary embodiment, a method generally includes placing an antenna element between a top mold core and a first bottom mold core, and injecting molding material into a first mold cavity defined by at least the top mold core, thereby forming a top portion of a helical antenna housing and two opposite side portions of the helical antenna housing. The method also includes removing the first bottom mold core and placing a second bottom mold core about the antenna element, and injecting molding material into a second mold cavity defined by at least the second bottom mold core, thereby forming a bottom portion of the helical antenna housing.

A method for producing a multi-core cable includes arranging first and second contact elements in a contact carrier having first and second longitudinal channels connecting a contacting side to a cable side, and first and second through-openings respectively crossing the first and second longitudinal channels, and a second through-opening crossing the second longitudinal channel. The first and second longitudinal channels and the first and second through-openings are sealed in a fluid-tight manner by inserting two first sealing pieces into the first through-opening and two second sealing pieces into the second through-opening. In an injection-molding method, a connecting piece is formed connecting the contact carrier to the outer sheath of the cable by overmolding at least a rear section of the contact carrier comprising the first and second through-openings and a section of the cable protruding on the cable side.

A method and system for increasing dampening capacity utilizing dry friction between individual wires of a rope embedded in a molded component formed from a composite. The individual wires allow inter-wire friction to occur during part vibration. The amount of inter-wire friction is controlled by the pressure when the component is molded. The component includes a body that is a molded matrix formed form a composite material. The body may be of any material selected from the group consisting of a polymer, a metal or a ceramic material. One or more vibration-dampening ropes are embedded in the body. The vibration-dampening ropes may be elongated segments or may be a rope having connected ends that form one or more rings. The vibration-dampening rope includes at least outer wires and can further include a plurality of inner wires surrounded by the outer wires. Composite material is prevented from passing through the outer wires, thereby forming voids between the wires.

A molding method of a waterproof member is provided. The waterproof member is molded by molds and is for a coated electric wire. The molds include mold division surfaces including molding portions and electric wire mold clamping portions. The electric wire mold clamping portions are to sandwich the coated electric wire at sides of the molding portions. One of the electric wire mold clamping portions includes a convex portion and a side wall erected on an end of the convex portion. The other of the electric wire mold clamping portions includes a concave portion. One of the molding portions includes a side wall entering groove into which the side wall enters. The method includes molding the waterproof member accommodated in the concave portion with the waterproof member being pressed by the convex portion toward a direction in which one of the mold is attached to the other.

A golf flagstick device comprising a rigid support member combined with a plurality of jacks. The components are encapsulated by a material, such as a thermoplastic or thermosetting polymer, using an injection molding process. The jacks have one or more arms extending outward from a center portion. The arms are adapted to contact the inner wall of the mold's cavity to help hold the rigid support member in one place and away from the inner wall during the molding process. The flagstick includes a ferrule attached to a lower end which is adapted for placement into a putting cup and a tip fitting attached to an upper end which is adapted to be combined with a flag. The ferrule and/or tip fitting may be combined with the rigid support member before the injection molding process resulting in the ferrule and/or tip fitting being at least partially filled with and/or encapsulated by the material to help hold the components together without requiring a secondary attachment operation.

An apparatus, according to an exemplary aspect of the present disclosure includes, among other things, a housing and a plunger moveable between a retracted position within the housing and an extended position to spray fluid on a vehicle component. A heater is mounted for movement with the plunger. A method according to an exemplary aspect of the present disclosure includes, among other things, molding a heater element and a body having an internal channel extending between a fluid inlet and a fluid outlet together to form a plunger configured to spray fluid out of the fluid outlet.

The present invention relates to a three-dimensional solid polymeric article having surface effects comprising a polymer composition and 0.1 to 20% by weight of a hydrophobic compound, based on the total weight of the solid polymeric article, where the hydrophobic compound is intermixed throughout the polymer composition and throughout three-dimensional solid polymeric article; and where the hydrophobic compound is selected from a cyclic alcohol which is substituted with at least two hydrophobic groups.

A mold assembly includes a first upper portion, a second upper portion, and a base removably coupled to each other. A method of manufacturing an electrical connector with the mold assembly includes preheating a resin, mixing the resin with a hardener, preheating the mold assembly, injecting the resin hardener mixture into the mold assembly, and curing the resin hardener mixture.

A method and system for increasing dampening capacity utilizing dry friction between individual wires of a rope embedded in a molded component formed from a composite. The individual wires allow inter-wire friction to occur during part vibration. The amount of inter-wire friction is controlled by the pressure when the component is molded. The component includes a body that is a molded matrix formed form a composite material. The body may be of any material selected from the group consisting of a polymer, a metal or a ceramic material. One or more vibration-dampening ropes are embedded in the body. The vibration-dampening ropes may be elongated segments or may be a rope having connected ends that form one or more rings. The vibration-dampening rope includes at least outer wires and can further include a plurality of inner wires surrounded by the outer wires. Composite material is prevented from passing through the outer wires, thereby forming voids between the wires.

The disclosed and claimed concept provides for an overmold that is applied to substantially all of the exposed portions of a wood handle for a tool.