A method and apparatus for molding non-pneumatic wheels is provided. The exemplary method and apparatus allow for the use of the same molding system to manufacture wheels with different hub constructions. Different configurations of removable mold elements are utilized within the same molding system to provide wheels with different hub constructions.

The present invention relates to a composite component including a metal component having a substantially cylindrical shape or a substantially annular shape, and a ring-shaped bonded magnet disposed on the outer periphery of the metal component, the ring-shaped bonded magnet containing a thermoplastic resin, magnetic particles, and rubber particles.

The present disclosure relates to a method for producing a belt pulley having a belt track, a sliding bearing injection-molded thereon, and an axial friction ring injection-molded thereon. The disclosure also relates to said belt pulley and to a belt pulley decoupler comprising said belt pulley.

In the primary molding step, the insert core having axially-projecting convex portions aligned apart from one another in the circumferential direction is located in a primary molding die, and the injection molding is performed. In the secondary molding step, the annular internal resin member and the insert core which have undergone the primary molding step are located in a secondary molding die, and the injection molding is performed. Gates for injecting molten resin in a cavity of the secondary molding die are located in the secondary molding die so that welds that are joining points of the molten resin in the secondary molding step are positioned in the radially outside of rib portions.

A first concave-convex part is formed in an outer diameter side circumferential surface of a first annular concave part provided in an axial one-side surface of an inner wheel element, and a second concave-convex part is formed in a bottom surface of a second annular concave part provided in the axial other-side surface of the inner wheel element. An outer circumferential part of the inner wheel element is embedded in an outer wheel element, and synthetic resin forming the outer wheel element partially enters into a plurality of concave parts constituting the first concave-convex part and the second concave-convex part. Thus, a configuration is achieved in which the holding power of a synthetic resin outer wheel can be secured from the metal inner wheel element, and the manufacturing error can be suppressed in the worm wheel tooth part provided in the outer circumferential surface of the outer wheel.

A first concave-convex part is formed in an outer diameter side circumferential surface of a first annular concave part provided in an axial one-side surface of an inner wheel element, and a second concave-convex part is formed in a bottom surface of a second annular concave part provided in the axial other-side surface of the inner wheel element. An outer circumferential part of the inner wheel element is embedded in an outer wheel element, and synthetic resin forming the outer wheel element partially enters into a plurality of concave parts constituting the first concave-convex part and the second concave-convex part. Thus, a configuration is achieved in which the holding power of a synthetic resin outer wheel can be secured from the metal inner wheel element, and the manufacturing error can be suppressed in the worm wheel tooth part provided in the outer circumferential surface of the outer wheel.

An arrangement configured to introduce a force from a fastening element into a plastic component, the arrangement including a force-limiting element that is embedded in the plastic component; wherein the fastening element is configured to fasten the plastic component at a body; wherein the fastening element is insertable through the force-limiting element, and wherein the plastic component includes a retention device which protrudes at least partially into an interior of the force-limiting element so that the fastening element that is inserted into the force-limiting element is retained in the force limiting element.

Provided is a method for manufacturing a rotary power transmission member including a ring-shaped main body part fixed to a rotating shaft, and a ring-shaped gear part formed on an outer circumference part of the main body part to transmit rotational force of the rotating shaft to other members. The method includes gear part molding for injecting a high melting point resin into a first mold to mold the gear part, and main body part molding for injecting a low melting point resin to mold the main body part while the gear part being inserted into a second mold. The first mold includes a runner defined on an inner circumference side of a ring-shaped cavity for molding the gear part, and a gate which communicates the runner with the cavity to supply a resin into the cavity.

A process produces a composite component, which includes an insert and a plastics part made of a thermoplastic polymer. The plastics part at least partly encloses the insert. The process includes (a) placing at least one part of the insert or the insert into an injection mold, (b) closing the injection mold, and (c) injecting the thermoplastic polymer into the mold thereby overmolding the insert at least partly. The insert is modified before placing it into the injection mold or the insert is modified in the injection mold before the injection mold is opened to remove the composite component.

The invention relates to a method for producing a tubular component as an article from a thermoplastic synthetic material while using an injection-molding device having a tool that forms an article cavity, having means for filling the article cavity with a thermoplastic molding compound, and having an injection device for injecting a fluid into the article cavity, wherein the injection device comprises a nozzle body, wherein the method provides that the nozzle body is used as a mold core for molding the shape of an end of the article, that the nozzle body is used as a carrier for an additional component to be incorporated into the article, wherein: a) the nozzle body first equipped with the additional component, b) the nozzle body is introduced into the closed article cavity, or the tool is closed around the nozzle body, c) the article cavity in a further method step is at least partially filled with the thermoplastic molding compound, d) a pressurized fluid is then induced into the article cavity by means of the injection device, wherein part of the molding compound is displaced into a secondary cavity, and e) the article is de-molded. The invention furthermore relates to an injection-molding device for carrying out the method.