An automated manufacturing method and system and in-mold coated plastic article produced thereby are provided. The system includes a compression mold and a plurality of program-controlled manipulators. An automatic sprayer supported on a first manipulator sprays at least a portion of a mold surface with an in-mold coating composition. An end effector supported on a second manipulator picks up a heated blank of moldable plastic sheet material from an oven and places the heated blank between upper and lower mold halves of the mold. An inner portion of the heated blank is forced into an article-defining cavity of the mold and into contact with at least a portion of the in-mold coating composition. The in-mold coating composition and the inner portion of the heated blank cure and bond to one another so as to form the coated plastic article.

A plastic glazing of a tailgate of a vehicle is provided, the plastic glazing comprising a translucent component, wherein a portion of the translucent component forms a rear window of the vehicle, a colored component molded onto the translucent component in a second shot, wherein the colored component comprises a lens of a light unit, a non-transparent component molded onto the translucent component, wherein an overlapping portion of the translucent component and the non-transparent component forms a blackout region proximate to the rear window, wherein the plastic glazing is of one-piece molded plastic construction, wherein the translucent component comprises a first textured surface in a region adjacent to the blackout region, where the first textured surface is configured to conceal a component of the vehicle.

A method for producing a vehicle interior decorative part comprises providing a substrate film, forming a composite layer by applying a decorative ply to a first side of the substrate film, micro-perforating the decorative ply in one or more regions, inserting the composite layer made of substrate film and micro-perforated decorative ply into a cavity of an injection mold wherein, when plastics material is injected into the cavity, the decorative ply of the composite layer is back-injected and a second side of the substrate film opposite the first side is pressed against a wall of the cavity, closing the cavity and injecting plastics material into the cavity to form the decorative part substrate, the decorative ply being back-injected and the decorative ply being applied to a surface of the substrate facing the decorative ply during substrate formation in the cavity, and opening the cavity and removing the decorative part.

The invention relates to a process for manufacturing a shell, comprising a decorative film, implementing a first step of molding a plastic material so as to form a first element. The invention is characterized in that the manufacturing process implements a second step that consists in applying a decorative film against a front face of the first element, then a third step of overmolding a plastic material over at least one portion of the decorative film and of the first element so as to hold the detective film between the first element and a second element of the shell.

An illumination display panel that forms part of a housing and has a display portion for illuminated display comprises a resin panel having a first molded portion made of an opaque resin at a portion excluding the display portion, and a second molded portion disposed on the back surface side of the first molded portion and made of a light-transmitting resin having a protrusion where the first molded portion is not present. The protrusion is fitted to the first molded portion. A light source mounting substrate is disposed on the back surface side of the resin panel. At least a light source of the light source mounting substrate is sealed by the second molded portion. An integrally molded product of the light source mounting substrate and the second molded portion is filled and solidified at a low pressure while compressing a cavity of a molding mold.

An automated manufacturing method and system and in-mold coated plastic article produced thereby are provided. The system includes a compression mold and a plurality of program-controlled manipulators. An automatic sprayer supported on a first manipulator sprays at least a portion of a mold surface with an in-mold coating composition. An end effector supported on a second manipulator picks up a heated blank of moldable plastic sheet material from an oven and places the heated blank between upper and lower mold halves of the mold. An inner portion of the heated blank is forced into an article-defining cavity of the mold and into contact with at least a portion of the in-mold coating composition. The in-mold coating composition and the inner portion of the heated blank cure and bond to one another so as to form the coated plastic article.

A metallic unpainted injection molding for a vehicle is disclosed. The metallic unpainted injection molding for a vehicle is molded by injecting metallic resins into a molding part inside an injection mold through a plurality of gates to be molded, wherein at least a groove line is molded in a boundary section where metallic resins meet each other in the molding part.

A method of for multi-shot injection molding of a transferred part with film decoration includes performing a first injection molding shot to form an opaque plastic portion and a protective film layer that collectively form a transferred part defining one or more apertures, and performing a second injection molding shot including the transferred part to form a transparent plastic portion on an A-side of the transferred part and a metallic film layer on a B-side of the transferred part. A multi-shot injection molded transferred part with film decoration includes an opaque plastic portion and a protective film layer that collectively form the transferred part defining one or more apertures, a transparent plastic portion on an A-side of the transferred part; and a metallic film layer on a B-side of the transferred part.

The present invention discloses a method to manufacture a keycap for keys of a keyboard, including: providing a top fabric layer and a molding film disposed beneath the top fabric layer; molding the molding film and the top fabric layer to form a film structure having an inner surface; and providing a keycap body having an upper surface, wherein the outline of the upper surface matches with that of the inner surface to form the keycap. In the present invention, the keycap is formed using the film structure and the keycap body by plastic injection or adhesion agent, the keycap is further manufactured as keys, and a symbol is engraved on the upper surface of the film structure by laser. Because the backlit device's light transmits through the keycap, users can recognize the symbols on the keys.

A getter assembly is provided and includes a first canister, an internal can including getter, and a second canister. The internal can is disposable in the first canister to occupy a first position at which the getter is hermetically sealable and second positions at which the getter is exposed to an exterior environment. The second canister is engageable with the first canister to drive movements of the internal can between the first position and the second positions following activation and hermetic sealing of the getter