This ball joint is provided with: a ball stud, one end being fastened to a suspension device/stabilizer, and the other end having a ball part; a housing that rotatably supports the ball part of the ball stud; and a ball seat provided so as to be interposed between the housing and the ball part, the ball seat having an inner spherical part for accommodating the ball part. The ball seat is provided to the housing by insert injection molding. The inside diameter dimension of the inner spherical part formed by separate injection molding is set to a dimension corresponding to the anticipated amount of molding shrinkage of the resin during the insert injection molding.

A printed film with mounted light emitting diodes encapsulated in a light guide includes a printed film assembly. The printed film assembly includes multiple light emitting diodes. A light guide is injection molded onto a first side of the body covering the light emitting diodes. A light transmissive polymeric material coating layer is applied by injection molding to a second side of the body opposite to the first side. An overmolded component has the printed film assembly embedded therein, with the coating layer exposed for visibility of light from the light emitting diodes when at least one of the light emitting diodes is energized.

A single core pin assembly (10) having a first core pin (12) and at least one second core pin (14), the first core pin (12) having a first end (16), a second end (18) and a first core pin body (20). The first core pin body (20) connects the first end (16) and the second end (18). The second core pin (14) has a first end (24), a second end (26), and a second core pin body (28) connecting the second core pin first end (24) and the second core pin second end (26). The second core pin first end (24) is configured to join with the first core pin first end (16) to form a common downstream channel (30). The core pin (10) may be placed in a mold and surrounded by a flowable material (e.g. plastic) to form a work piece.

Provided is a method for manufacturing a ball joint including a ball-seat molding step for forming a ball seat assembly by using, as a core, a ball section of a ball stud, the ball section of which is integrally provided in advance at one end portion of a stud section, and insert-molding a ball seat made of resin to cover at least a portion of the ball section present on an opposite side to the stud section, and a housing molding step for insert-molding a housing made of resin by using, as a core, the ball section partially covered by the ball seat of the ball seat assembly.

A lumbar support device comprises a carrier, a pair of arching elements molded to the carrier, and a support basket supported by the pair of arching elements. To produce the lumbar support device, the pair of arching elements may be molded to the carrier in a molding tool and the support basket may be formed in the same molding tool.

A method for producing an arrangement for a vehicle roof can have the steps of providing a first element with a first end and a second end, the element being couplable by the first end to the vehicle roof. The method can also have the steps of providing a pumpable substance with predetermined material properties, and applying the provided substance by injection molding at a predetermined position at the second end of the first element and thereby forming a second element such that the second element is coupled to the first element and is pivotable relative to the first element about an axis of rotation (A). An arrangement and system for a vehicle roof is also provided.

A multi-camera vision system for a vehicle includes a plurality of cameras viewing exterior the equipped vehicle and at least one non-visual sensor sensing exterior of the equipped vehicle. Captured image data and sensor data are provided to a central data processor. At the central data processor, image data is fused with sensor data and processed in order to detect vehicles that are present external the equipped vehicle. The central data processor includes a digital signal processor operable to process data at a data processioning speed of at least 30 MIPS. Via processing at the central data processor of image data and sensor data, a potential hazard present exterior the equipped vehicle is determined to exist. The potential hazard arises from presence of rear-approaching traffic in at least one of (i) a side lane to the equipped vehicle and (ii) a rear lane to the equipped vehicle.

Disclosed a method for fast molding a flexible plastic on a fabric and a product thereof. A fabric on which molding is to be applied is provided with a bottom paper that is temporarily and adhesively attached to a bottom surface of the fabric. The fabric and the bottom paper are collectively punched to form material feeding holes corresponding to mold cavities and are then collectively clamped in a mold that includes at least two mold blocks for injection molding. The first mold block includes multiple dot-like mold cavities formed thereon and arranged in a predetermined pattern. The second mold block includes channel-like cavities thereon for a plastic material to flow therethrough. Injection is conducted to mold the flexible plastic such that the plastic is forced, under impact by high temperature and high pressure, into a surface of the fabric and thus molded thereon.

The inventive concept discloses a completely integral ball valve manufactured by an injection molding process. The device comprises a valve core, a valve housing, a valve control handle, and inlet/outlet flow pipes, all forming an integral structure. The valve core is the primary component of the ball valve, and is comprised of a spherical enclosure, a valve ball, left and right leakage seal rings, a spherical enclosure cap, a valve stem affixed to the valve ball, and a valve handle. The valve core, valve housing, and left and right intake/outflow pipes are integrally assembled by injection molding. The injection molding process gives the ball valve higher flexion strength and greater durability as compared to the typical sweat soldering process. Precisely dimensioned mold sections ensure the accuracy of dimensions, fittings, and tolerances of the ball valve components during the injection molding. Primary materials used are polypropylene and high-density polyethylene

The present invention improves the handling properties of a rubber-only gasket and the affixability thereof to an attachment position. To this end, the provided gasket is: obtained by combining a gasket body of the rubber-only type, and a carrier sheet that comprises a resin film and holds the gasket body in an un-adhered state; and characterized in that the gasket body is provided with an adhesive section or bonding section for adhering or bonding the gasket body to an attachment position when attaching the gasket body to the attachment position. The adhesive section or bonding section is prepared by providing the lateral surface of the gasket body with a projecting section, and coating the surface of the projecting section with an adhesive or bonding agent. The gasket body is to be used as a gasket for a fuel cell to be incorporated into a fuel cell stack.