B29C45/14827

Film for in-molding, in-mold molded product, and method for manufacturing in-mold molded product

A film for in-molding is configured with a transfer film which is transferred to a surface of an injection molding resin, and a carrier film which is not transferred. The transfer film includes a coloring layer which includes ink which is an organic material formed of a thermoplastic resin and applies a design to an in-mold molded product, and inorganic polymer layers formed of a thermosetting resin, and the coloring layer comes into contact with the inorganic polymer layers and is interposed between the inorganic polymer layers.

TRANSFER FILM AND METHOD FOR MANUFACTURING TRANSFER FILM
20170210084 · 2017-07-27 ·

Photocatalyst microparticles are provided in a photocatalyst layer coming into contact with a base film, the photocatalyst microparticles are irradiated with ultraviolet rays, and voids are formed in a boundary region between a protective layer and the photocatalyst layer.

FILM FOR IN-MOLDING, IN-MOLD MOLDED PRODUCT, AND METHOD FOR MANUFACTURING IN-MOLD MOLDED PRODUCT

A film for in-molding is configured with a transfer film which is transferred to a surface of an injection molding resin, and a carrier film which is not transferred. The transfer film includes a coloring layer which includes ink which is an organic material formed of a thermoplastic resin and applies a design to an in-mold molded product, and inorganic polymer layers formed of a thermosetting resin, and the coloring layer comes into contact with the inorganic polymer layers and is interposed between the inorganic polymer layers.

MOLDING METHOD OF VEHICLE SPEAKER GRILL
20250058505 · 2025-02-20 ·

Disclosed is a molding method of a vehicle speaker grill. The disclosed molding method of a vehicle speaker grill includes a molding process of transferring a printed film to an injection molded product; and a post-process of processing the injection molded product to which the printed film is transferred, in which the molding process includes charging a printed film between a first mold and a second mold, mold closing the first mold and the second mold, injecting a resin between the printed film and a concave portion of the irregularity, and transferring a portion of the printed film, and mold opening the first mold and the second mold and extracting the injection molded product, and the post-process includes removing the transferred portion other than the upper surface of the injection molded product from the transferred printed film by injecting air into the upper surface of the extracted printed film.

Resin molded product production method, molding die, and resin molding apparatus
12230512 · 2025-02-18 · ·

The present invention provides a resin molded product production method that can reduce the molding defects even when resin-molding is performed in a state where a chip is temporarily bonded to a carrier via a temporary bonding sheet. The method for producing a resin molded product obtained by subjecting an object to be molded being a chip 21 temporarily bonded to a carrier 11 via a temporary bonding sheet 12 to transfer molding, including the step of: resin-molding the object to be molded by transfer molding using a molding die 1000, wherein the resin-molding is performed in a state where a gap G is formed so that the temporary bonding sheet 12 disposed in the molding die 1000 and a surface facing the temporary bonding sheet 12 on a side where the chip 21 is temporarily bonded do not come into contact with each other.

Multilayer Body
20170144344 · 2017-05-25 ·

The invention relates to a multilayer body (100) for producing a decorated plastic article (50) having a surface relief (40). The multilayer body (100) comprises a relief film (1) with a first carrier film (2) and a structural layer (3), arranged on one side of the first carrier film (2). The multilayer body (100) also comprises a multilayer film (5) with a second carrier film (10) and at least one decorative layer (12, 14). The structural layer (3) is arranged here between the first carrier film (2) and the second carrier film (10). Furthermore, the multilayer body (100) has a film body (19) which comprises the relief film (1) and can be released from the at least one decorative layer (12, 14), and the at least one decorative layer (12, 14) is formed such that it can be deformed by the structural layer (3) formed as a stamped structure. The invention also relates to a process for producing such a multilayer body (100), and to two processes for producing a decorated plastic article (50) having a surface relief (40) by using such a multilayer body (100).

TRANSFER FILM FOR THREE-DIMENSIONAL MOLDING

Disclosed is a transfer film for three-dimensional molding in which at least a surface protection layer and a primer layer are layered in this order on a transfer base material, wherein the surface protection layer is formed by a cured product of an ionizing-radiation-curable resin composition including: polycarbonate (meth)acrylate and/or caprolactone-based urethane (meth)acrylate; and an isocyanate compound.

Method For Producing Thermosetting Resin Molded Article
20170080618 · 2017-03-23 · ·

The present invention provides a method for producing a thermosetting resin molded article, in which emboss or decorative pattern can be formed at the same time of molding a thermosetting resin composition. In the present invention, a decorative film having abase film and a decorative layer is disposed on at least a design forming area in a surface of a shaping mold so that the decorative layer is faced inwardly, and a thermosetting resin composition is injected into a cavity of the shaping mold and the thermosetting resin composition is thermally cured. The base film is (1) a film which has a tensile elongation at break of more than 500% and a tensile stress at 100% of 0.1 MPa to 2.5 MPa, at the thermal curing temperature for the thermosetting resin composition; or (2) a film which is formed of a non-crosslinked olefin thermoplastic resin and which has a tensile elongation at break of 500% or more and a tensile stress at 100% of 0.1 MPa or more, at the thermal curing temperature for the thermosetting resin composition.

Multilayer body

The invention relates to a multilayer body (100) for producing a decorated plastic article (50) having a surface relief (40). The multilayer body (100) comprises a relief film (1) with a first carrier film (2) and a structural layer (3), arranged on one side of the first carrier film (2). The multilayer body (100) also comprises a multilayer film (5) with a second carrier film (10) and at least one decorative layer (12, 14). The structural layer (3) is arranged here between the first carrier film (2) and the second carrier film (10). Furthermore, the multilayer body (100) has a film body (19) which comprises the relief film (1) and can be released from the at least one decorative layer (12, 14), and the at least one decorative layer (12, 14) is formed such that it can be deformed by the structural layer (3) formed as a stamped structure. The invention also relates to a process for producing such a multilayer body (100), and to two processes for producing a decorated plastic article (50) having a surface relief (40) by using such a multilayer body (100).

METHOD FOR MANUFACTURING DECORATIVE MOLDED ARTICLE
20170072607 · 2017-03-16 ·

A method for manufacturing a decorative molded article includes first to fourth steps. In the first step, a plastic sheet is secured to a cavity block in a state in which first and second portions are arranged along an open end of a molding recess. The plastic sheet is tightly held by the cavity block and a securing member at the first portions and is not tightly held at the second portions. In the second step, the plastic sheet is deformed. In the third step, the plastic sheet is secured to the cavity block in a state in which the plastic sheet is tightly held by the cavity block and the securing member over the entire periphery of the opening of the molding recess. In the fourth step, the plastic sheet is molded by being caused to closely contact the molding surface of the cavity block through vacuum suction.