A method of forming a headrest assembly includes providing a first mold that encloses a first cavity in a closed condition. A support is positioned in the first cavity. A first material is blow molded into the first cavity and around a portion of the support to form a core part. The core part and support are removed from the first mold. A second mold encloses a second cavity in a closed condition. The core part and the support are placed into the second mold in an open condition. A fluid is injected into the core part through the support. The second mold is converted to the closed condition. A second material is injection molded into the second cavity and around the core part to form an outer shell around the core part. A fluid is withdrawn from the core part through the support.

The resin molded article is molded by using an electrode sheet as an insert in a state where one surface of the electrode sheet is closely attached to an inner surface which serves as the inner side of the operation surface. The electrode sheet is formed by using, as a base material, a thermoplastic synthetic resin sheet which outputs an electrical signal according to the amount of change of electrostatic capacitance generated by a contact operation with respect to the operation surface. At least a whole or a part of the inner surface is formed in a three-dimensionally curved surface, and a passage is formed in the electrode sheet so as to allow a molten resin following in through a gate formed in a die which comes into contact with the other surface of the electrode sheet during molding to pass toward one surface side of the electrode sheet.

A method for manufacturing an element for a bodywork part successively including the steps of producing a support element having a first face on which a support sheet is fixed having at least one connection member, arranging a heating track on the support element, the heating track being arranged on the first face of the support element, connecting the heating track to the connection member, and arranging the support element in a molding chamber of a mold defining the shape of the element for a bodywork part, the first face of the support element facing the inside of the molding chamber, and injecting a plastic material into the molding chamber in order to cover the heating track.

The present invention provides a molded article manufacturing method that is simple but does not leave a holding mark on an optical film. By the molded article manufacturing method, the functional surface of an optical film that is not greater than 10 nm in the Ra value of surface roughness is attached to the optical surface forming portion of an injection mold that is not greater than 10 nm in the Ra value of surface roughness, so that the injection mold is made to hold the optical film. A molten resin is supplied into a mold space formed by the injection mold, and the molten resin is hardened to form a molded article body. The molded article body and the optical film are integrated.

A connector device that includes a circuit board; a connector attached to the circuit board; a plurality of collars for external attachment; a first molded resin that is made of a first resin material whose melting point or softening point is 230 C. or less, and covers the entire circuit board and part of the connector; and a second molded resin that is welded to the first molded resin, is made of a second resin material whose melting point or softening point is higher than that of the first resin material for the first molded resin, and covers outer circumferences of the collars.

A process for producing a plastic-metal composite component composed of at least one hollow profile and at least one application of plastic to be applied to the outside by means of injection molding or compression.

The invention concerns a method for the production of a composite component from at least one hollow profile base element and at least one supporting element positioned in the interior of the at least one hollow profile base element.

Disclosed is an overmolding device of a cosmetic vessel including a cosmetic vessel made of glass, a cooling means for cooling the inside of the cosmetic vessel, and left and right outer molds and overmolding an outer shape of the cosmetic vessel with the cosmetic vessel and the cooling means interposed therebetween. According to the present invention, it is possible to prevent breakage of the vessel due to a molding temperature by cooling the inside of the cosmetic vessel by the cooling means at the time of overmolding of the cosmetic vessel such as a perfume bottle.

An insert-molded container in which a secondary container made of transparent synthetic resin is integrally provided to the outside of a primary container, the secondary container includes a gate mark, and a vapor-deposited layer is provided on the outer surface of the primary container in a peripheral area of the gate mark is manufactured by a manufacturing method of insert-molded container. The method includes: a cover attaching step of attaching a cover member made of transparent synthetic resin to the outer surface of a part of the primary container where a vapor-deposited layer is provided; a placing step of placing the primary container in a mold with the cover member facing a gate; and an insert molding step of injecting a transparent synthetic resin material from the gate.

A synthetic resin molded article includes an electric element part extending in a distal direction and a primary molded part. The primary molded part has an element covering portion and a body portion. The element covering portion has a distal end surface exposed in the distal direction and a first side surface extending in a proximal direction opposite to the distal direction. The element covering portion covers a proximal portion of the electric element portion, and a distal end portion of the electric element portion projects from the distal end surface in the distal direction. The body portion has an intermediate surface exposed in the distal direction and a second side surface extending in the proximal direction. The body portion is disposed on a side of the element covering portion in the distal direction and is integrally connected to the element covering portion.