Patent classifications
B29C45/1603
Upstream nozzle sensor for injection molding apparatus and methods of use
A strain gauge nozzle adapter that may be placed between a barrel end cap and a nozzle body of an injection molding system, the strain gauge nozzle adapter having a strain gauge pin that measures strain within the strain gauge nozzle adapter for use in approximating conditions within an injection molding system, such as pressure or the location of a melt flow front. The strain gauge nozzle adapter may include a plurality of strain gauge pins. An alternative material insert in the strain gauge nozzle adapter may surround a strain gauge pin to amplify meaningful measurements obtained by the strain gauge pin so that noise measurements do not compromise the accuracy of approximation of conditions within a mold.
MULTI-MATERIAL HOT RUNNER NOZZLE
An injection molding machine includes a nozzle with a nozzle body having inner and outer flow channels, and at least one intermediate flow channel in between. A valve stem is slideable in the inner flow channel and moveable between open and closed positions. In a first closed position, the valve stem blocks an outlet of the inner flow channel but not outlets of the outer or at least one intermediate flow channels. In the open position, melt exiting the at least one intermediate flow channel simultaneously intersect melt exiting the outer and inner flow channels. The flow channels may be arranged concentrically. The outlets of the flow channel may be separated by a knife edge. The outlets of the flow channels may be adjacent to one another. The inner and outer flow channels may be substantially perpendicular to one another, but not to the at least one intermediate flow channel.
Biaxial stretch blow-molded container
A biaxially stretched, blow molded container obtained by molding a laminated test tube shaped preform molded by an injection molding process. The container has a neck, a body, and a bottom, and having an outer shell and an inner bag to be laminated in a peelable manner with an outer layer inner surface. The inner bag can be deflated under a pressure drop therein. The outer layer and an inner layer have a laminar structure in which the lamination extends from a predetermined position of the neck to a lower end face. The layers are peeled from each other, starting from a lamination interface between the layers. This interface is exposed outside at the lower end face of the gate mark and can be used as an air intake vent that enables outside air to be taken into the space between layers.
TECHNIQUES TO MOLD PARTS WITH INJECTION-FORMED APERTURE IN GATE AREA
Methods and systems for co-extruding multiple polymeric material flow streams into a mold cavity to produce a molded plastic article having an injection-formed aperture in gate region of the article are disclosed herein. A method includes providing a valve pin having a distal portion with a first diameter and a mid-portion with a second diameter smaller than the first diameter and providing a mold defining a cavity corresponding to a shape of a resulting molded plastic article. The mold has a recess aligned with a gate region of the mold, extending into the mold and configured to receive the distal portion of the valve pin when the distal portion of the valve pin extends beyond the gate region. The method includes advancing the distal portion of the valve pin into the recess until the mid-portion of the valve pin at least partially extends into the gate region, thereby establishing a flow path for a combined polymeric stream into the cavity at the gate region for forming a molded plastic article having at least one layer of a first polymeric material and at least one layer of a second polymeric material. The method also includes withdrawing the mid-portion of the valve pin from the gate region, thereby forming an injection-molded aperture in the resulting molded plastic article at the gate region.
Hot runner nozzle, metal mold equipped with hot runner nozzle, and molding method and molded product provided by metal mold
When a plurality of striped molded products are molded at a time, the molded products having a striped pattern and an outstanding design property are obtained by preventing part of molten resins from being unevenly distributed in an inappropriate manner when being fed into a cavity of a metal mold. A hot runner nozzle is provided with a first resin flow path and a plurality of second resin flow paths. The first flow path has a funnel section which continues with a nozzle gate at a centripetal position and which allows a first molten resin to be gathered at the centripetal position of the funnel section so as to feed the resin into the nozzle gate. The second resin flow paths have a plurality of corresponding discharge ports facing and communicating with the funnel section of the first resin flow path, each of the discharge ports being disposed around the centripetal position, so that the second molten resin different from the first molten resin is fed into the funnel section.
Injection molding process for making a preform
Technical problems of this invention is to create an injection molding device and an injection molding process for a test tube shaped preform, that can laminate a colored layer at certain positions of a wall of the reform with a certain thickness in a manner of a high degree of accuracy. A feature associated with the injection molding device to solve these problem comprising a nozzle section, in which a molten main resin and a molten second resin are join together to form a joined resin mass, the nozzle section comprising: an outer flow channel through which the main resin flows, an inner flow channel through which the second resin flows, a cylindrical column-shaped joined flow channel where the second resin from the inner flow channel joins the main resin from the outer flow channel, a first confluence disposed at a point where the main resin from the outer flow channel flows into the joined flow channel, a second confluence disposed at a point where the second resin flows into the joined flow channel wherein the first confluence is located downstream of the second confluence with a predetermined space left in between, and a cylindrical shutoff pin inserted slidably in the joined flow channel, wherein this shutoff pin is capable of shutting off or opening either or both of the first confluence and/or the second confluence, depending on the sliding position.
HOT RUNNER CO-INJECTION NOZZLE
A co-injection nozzle is disclosed that includes a combining means configured to reduce shear heating and create a more even shear heating profile in core and skin material flow streams. The combining means is configured to reduce shear heating peaks and valleys in core and skin material flow streams as the streams flow between annular channels of the combining means during a mold filling process.
UPSTREAM NOZZLE SENSOR FOR INJECTION MOLDING APPARATUS AND METHODS OF USE
A strain gauge nozzle adapter that may be placed between a barrel end cap and a nozzle body of an injection molding system, the strain gauge nozzle adapter having a strain gauge pin that measures strain within the strain gauge nozzle adapter for use in approximating conditions within an injection molding system, such as pressure or the location of a melt flow front. The strain gauge nozzle adapter may include a plurality of strain gauge pins. An alternative material insert in the strain gauge nozzle adapter may surround a strain gauge pin to amplify meaningful measurements obtained by the strain gauge pin so that noise measurements do not compromise the accuracy of approximation of conditions within a mold.
Individual cavity flow control methods and systems for co-injection molding
Methods and systems for co-extruding multiple polymeric material flow streams into a mold having a plurality of cavities to produce a plurality of multi-layer polymeric articles each having a consistent coverage of an interior core layer are disclosed herein. In an example method, a flow rate of a first skin material into a cavity is individually controlled for each cavity before initiation of co-injection of a second core material into the cavity, which may address inconsistent interior core layer coverage for articles from different cavities.
Upstream nozzle sensor for injection molding apparatus and methods of use
A strain gauge nozzle adapter that may be placed between a barrel end cap and a nozzle body of an injection molding system, the strain gauge nozzle adapter having a strain gauge pin that measures strain within the strain gauge nozzle adapter for use in approximating conditions within an injection molding system, such as pressure or the location of a melt flow front. The strain gauge nozzle adapter may include a plurality of strain gauge pins. An alternative material insert in the strain gauge nozzle adapter may surround a strain gauge pin to amplify meaningful measurements obtained by the strain gauge pin so that noise measurements do not compromise the accuracy of approximation of conditions within a mold.