An integrally formed cover part for a vehicle comprises a basic component and a soft component. The basic component is at least sectionally flat and made of a thermoplastic material. The soft component is firmly connected to the basic component and made of a thermoplastic elastomer. The basic component comprises a front side and a back side. The soft component forms at least one buffer that is an impact buffer, which is configured as a double buffer including a front buffer arranged on the front side and a rear buffer arranged on the back side. The basic component has an elevated support profile extending on the back side. The soft component forms a support surface on the front side, which is part of the front buffer. The soft component extends along the support profile towards the back side. The soft component forms a contact surface on the back side, which is part of the rear buffer.

The invention relates to a method for producing a brush, particularly in the form of a mascara applicator, with bristles injection molded out of different injection molding compounds, using an injection mold that has a main cavity, which forms the bristle support, and secondary cavities branching off from this, with each secondary cavity forming a single bristle and with at least one first injection molding compound being injected into the main cavity, followed by a second injection molding compound in successive steps; at least one slider is inserted into the main cavity and closes part of the secondary cavities so that the first injection molding compound only travels into another part of the secondary cavities after which the slider is withdrawn and the second injection molding compound is injected so that it travels into the secondary cavities previously closed by the slider.

A molded vehicle part having at least one clip holder comprising a core designed to receive a clip. The core has a single first stiffening element, protruding from its first large face, and a single second stiffening means, protruding from the second large face.

An apparatus for molding a physical body comprising at least two mold materials, wherein the apparatus comprises a first mold tool and a second mold tool configured for defining a mold volume in between in which the physical body is moldable by supplying the at least two mold materials, and a supply unit configured for separately supplying the at least two mold materials to the mold volume, wherein at least part of at least one of the first mold tool and the second mold tool is movable to thereby increase the dimension of the mold volume after having supplied the first mold material to the mold volume and before and/or during supplying the second mold material to the mold volume.

A one-surface groove for wiring is formed in a front surface 2a, opposite-surface grooves for wiring are formed in a back surface 2b by protruding core members, and communication parts for allowing the one-surface groove and the opposite-surface grooves to communicate with each other are formed to shape a board section 2 made of a non-conductive resin. After the core members are retracted, a conduction-side resin, which will become conductive, is shaped in the one-surface groove, the opposite-surface grooves, and the communication parts to form front-side wiring 3, communication wirings 4, and back-side wirings 5, whereby a wiring circuit component is provided.

An ear plug having a pressure-adjusting compartment and a formation method. The ear plug is mounted on an earphone so as to be placed into a human auditory canal. The ear plug employs a first formation step for forming an outer main body, the ear plug further employs a second formation step for forming an inner main body, such that the inner main body has formed thereon a mounting portion and an umbrella portion having at least one second air conducting hole, and the ear plug further employs an integration step to make at least one pressure-adjusting compartment between the mounting portion, the audio out portion, the umbrella portion and the outer wall portion, which is respectively and mutually communicated with the first air conducting hole and the second air conducting hole, thereby balancing air pressures in the human auditory canal and outside the earphone via the pressure-adjusting compartment.

In some embodiments, a tool includes, in an injection molding machine, a movable internal core configured to receive a molded plastic layer thereon, the molded plastic layer having a thickness. The tool also comprises an injection nozzle configured to inject plastic material over the movable internal core to form the molded plastic layer; an ejection plate connected to the movable internal core; and multiple, movable support plates each having a thickness. The multiple, movable support plates are located behind the ejection plate. A movable support plate of the multiple, movable support plates is configured to determine the thickness of the molded plastic layer.

A molding system (10) for fabricating a part comprises a first mold section (12) defining a first mold cavity (14), a first insert (16) slidable to a plurality of positions relative to the first mold cavity (14) to adjust a dimension of the mold cavity, a second mold section (20) to be disposed adjacent to the first mold section (14) to at least partially enclose the first mold cavity (14), a molding material conduit (26) to be disposed in fluid communication with the first mold cavity (14), and a positioning mechanism (18) configured to move the first insert (16) to the plurality of positions relative the first mold cavity (14).

In the manufacturing of an operating element (10) for an air vent, a first partial element (12) is manufactured from a hard component in a first injection molding process and a second partial element (14) is manufactured from a soft component in a second injection molding process. The second partial element (14) forms a bearing (20) for a support of the operating element (10) on a vane (22) of the air vent. During its manufacture, the second partial element (14) is connected with the first partial element (12) by adhesion and/or by geometric shaping. The two partial elements (12, 14) that are captively connected with each other constitute a prefabricated unit.

A method for injection molding a preform includes: a) loading a barrier membrane into a first mold cavity; b) injecting melt into the first mold cavity to undermold the barrier membrane and form a preform inner layer on an inside of the barrier membrane; c) moving the preform inner layer and the barrier membrane from the first mold cavity into a second mold cavity; and d) injecting melt into the second mold cavity to overmold the barrier membrane and form a preform outer layer on an outside of the barrier membrane. Preforms formed by the method and an injection molding machine to carry out the method are also disclosed.