A method and assembly for injection molding a part. The injection molding assembly has a frame and a core back assembly on the frame with a material controlling region. The core back assembly has first and second states with the material controlling region: i) in a first position with the core back assembly in the first state; and ii) in a second position with the core back assembly in the second state. First and second mold units are configured to be placed in operative relationship on the frame wherein the first and second mold units cooperate to form a mold cavity on the frame. The frame, core back assembly, and first and second mold units are configured so that the state of the core back assembly is changed as an incident of the first and second mold units being placed in the operative relationship.

A mechanical interlock pin assembly includes a shaft having a first end and a second end. The mechanical interlock pin assembly includes a set of helical spline elements disposed at the first end of the shaft, the set of helical spline elements extending along a longitudinal axis of the shaft. The mechanical interlock pin assembly includes a bearing rotatably coupled to the second end of the shaft, the bearing configured to allow rotation of the shaft between a first rotational position and a second rotational position relative to a mold cavity.

First and second constituting components are injection-molded and joined within one pair of molds. In order to join the first and second constituting components, one of the respective regions of the first and second constituting components abutted to each other is pushed into the other.

The method for producing a member for applying a cosmetic product comprising: an application portion (3); a longitudinal core (5), housed in the application portion (3);
the method comprising the following successive steps: a first step for injecting the application portion (3) into a cavity (29) of a mold (27); a second step for injecting the longitudinal core (5) into the cavity (29) of the mold (27). In the first step, a pin (31) is arranged in the cavity (29) and in the second step, the pin (31) is moved relative to the cavity (29), and the longitudinal core (5) is injected into a space (47) freed up by the pin (31).

A method of manufacturing a biocompatible polymer-based microneedle, the method comprising: (a) a primary filling step of covering, by stoppers, upper sides of multiple holes, which are formed to be spaced apart from one another, penetrate a mold, and each have a conical shape, and injecting a biocompatible polymer solution containing an appropriate amount of active ingredient by using filling needles; (b) a secondary filling step of injecting a biocompatible polymer solution containing an excipient by using the filling needles; (c) a step of solidifying the biocompatible polymer solution; and (d) a step of attaching a pad to an upper portion of the mold and then detaching the pad from the mold. The microneedle manufactured by the present invention may solve problems of degeneration of medicine, insufficient hardness, and a loss of medicine caused by a complicated process and a long manufacturing time.

The present invention relates to articles, systems, and methods for injection molding an article. The method includes directing a first shot of molten polymeric material into a mold cavity to form a first part while simultaneously occluding a portion of the gate orifice area with a mold core. Once the first shot is solidified, then the mold core is withdrawn and a second shot is directed into the space previously occupied by the mold core while a portion of the gate orifice area is occluded by the solidified first shot.

The multistep injection molding device is for manufacturing thick lenses for use with an illumination apparatus. The injection molding device includes two sets of mold core inserts forming mold cavities when the injection molding device is in a closed position. The lens core part is formed in a first injection shot station. The molded lens core part is then moved to a post-molding cooling station in which it is further cooled inside a corresponding mold cavity. Two outer lens parts are formed sequentially over the lens core part in second and third injection shot stations. A method of manufacturing a thick lens is also disclosed.

The present invention comprises: a base layer molding step that injection-fills a mold cavity with a base layer resin to mold a base layer; a first expansion step that causes the volume of the mold cavity to expand to a specified quantity such that a certain space is formed between an outer surface of the base layer molded by the base layer molding step and an inner surface of the mold; a first injection-filling step that injection-fills the space formed by the first expansion step with a first resin; a second expansion step that, after the start of the first injection-filling step, causes the mold cavity to expand to a specified quantity such that the space is expanded; and a second injection-filling step that, after completion of the first injection-filling step and after the start of the second expansion step, injection-fills a second resin into the first resin.

An apparatus for molding a lens for a vehicle lamp may include: a lower mold including a first lower mold part for molding a primary injection-molded product and a second lower mold part for molding a secondary injection-molded product; a rotating mold including a first middle mold part for molding the middle part of the primary injection-molded product and a second middle mold part for molding the middle part of the secondary injection-molded product; a first movement prevention stopper fixing the primary injection-molded product; a second movement prevention stopper fixing the primary injection-molded product; a movement/rotation device moving the rotating mold and rotating the rotating mold; and an upper mold including a first upper mold part for molding the upper part of the primary injection-molded product and a second upper mold part for molding the upper part of the secondary injection-molded product.

An index plate molding device configured to produce a multi-component part including an injection mold having an injection parting surface, and an ejection mold having an ejection parting surface in selective contact with the injection parting surface to form an ejection parting line therebetween. The index plate molding device also includes an index plate movable relative to the injection mold and the ejection mold, where the index plate includes an index parting surface in selective contact with the injection parting surface to form an index parting line therebetween, and where the index plate is shaped such that the outer surface of the first component of the multi-component part is available for overmolding on both sides of the index parting line when the first component is coupled to the index plate.