A method of making a saddle having a shell and a padding involves arranging the shell in thermoplastic polymer inside a mould for injection moulding having a die and a punch, the shell having a support surface, which in use faces the padding, and a supporting surface coupled to an inner wall of the punch or of the die, the support surface forming a wall of the moulding cavity; closing the mould; and making the padding by injection moulding a thermoplastic polymer over the shell, between the support surface and the mould.

A method for manufacturing a container includes injecting a first material into a first mold to form a top portion of a preform. The first material and a second material are injected into the first mold to form a bottom portion of the preform. The preform is disposed in a second mold. The preform is blow molded into a finished container.

A system for coinjection molding a multi-layer container includes an injection molding apparatus, a camera, and a controller. The injection molding apparatus is configured to coinject a plurality of polymeric materials into a mold cavity to form a multi-layer container including an inner layer, an outer layer, and a barrier layer located between the inner layer and the outer layer. The camera is configured to capture an image indicating a location of the barrier layer within the multi-layer container. The controller is configured to monitor the location of the barrier layer using the image captured by the camera, compare the location of the barrier layer to a threshold location, and provide a control signal to the injection molding apparatus based on the location of the barrier layer relative to the threshold location.

A blow molded multilayer article with a hollow body defined by a wall with an inner surface and an outer surface. The outer surface has an axial color gradient. The wall has multiple layers and at least one layer optionally contains an effect pigment and/or an opacifying pigment.

A method and system for co-injection molding of two molten plastic materials that allows monitoring and utilization of injection pressure and optionally melt pressure and/or flow front pressure during an injection run. A controller alters the injection pressure so as to achieve and maintain optimal or desired ratios of injection pressure, and optionally melt pressure and/or flow front pressure, of the two molten plastic materials. This allows for more precise part manufacture, including reducing the thickness of a skin or shell layer compared to a core layer of a molded part.

A process for producing a biomaterial product based on sunflower seed hulls/sunflower seed husks comprising providing or producing a sunflower plastic compound (SPC) compounded material (SPC PBS, SPC PBSA), wherein the material is obtained by compounding a sunflower seed hull material/sunflower seed husk material with a biodegradable plastic, for example polybutylene succinate (PBS), polybutylene succinate-adipate (PBSA), or the like. The SPC compounded material is preferably used for producing an injection molded product, for example biodegradable containers, packagings, films or the like, in particular coffee capsules, tea capsules, urns, cups, plant pots, flowerpots, or the like.

The invention relates to a method for producing a liquid con-tainer (2) for a motor vehicle, which is assembled from at least two shells (4, 6). Furthermore, the invention relates to a liquid container (2) for a motor vehicle.

A method for manufacturing an injection molded container includes operating an injection molding apparatus to inject one or more polymeric materials into a mold cavity to form a container. The container includes an energy director ring protruding from an inside surface of the container and extending circumferentially along the inside surface. The method includes welding a filter onto the inside surface by applying a welding force to the inside surface. The energy director ring causes the welding force to be concentrated at a location of the energy director ring, thereby forming a circumferential weld that secures the filter to the inside surface the location of the energy director ring.

A roof rail for a vehicle is provided that is made of only one piece and is solid across its length. The roof rail may be made using a co-injection molding process, a two-shot injection molding process or an extrusion molding process.

A system or method of forming a handle portion of an oral care implement and a handle portion of an oral care implement formed thereby. The method may include providing a first mold that defines a first mold cavity having a shape that corresponds to the handle portion, injecting a first material into the first mold cavity via a first injection orifice with a first hot runner sub-system, and injecting a second material into the first mold cavity via a second injection orifice with a second hot runner sub-system. The second material is injected into the first material thereby forming the handle portion, with the second material forming a core component of the handle portion and the first material forming a shell component of the handle portion that surrounds the core component.