In an injection process, molten resin is successively injected from a first flow channel and a second flow channel connected with each other in order into a cavity of a metal mold. High-temperature resin existing in the first flow channel is injected in advance into the cavity as a part of a single shot of molten resin to later form a skin layer of a molded article. other low temperature resin near a flowable limit existing in the second flow channel is subsequently injected into the cavity as another part of the single shot of molten resin to later form a core layer of the molded article. A low temperature resin remaining in the first flow channel when injection is completed is warmed to be a high-temperature resin before the next cycle, thereby allowing successive molding of molded articles.

For manufacturing a component formed of a plurality of moldings, which are made of plastic, are welded together. A first molding is manufactured in a first mold that has a first mold part and is then transported with the first mold part into a welding station. Correspondingly, a second molding is manufactured in a second mold that has a second mold part and is transported with the second mold part into the welding station. The mold parts holding the moldings are moved towards one another in the welding station such that the moldings are welded together. Additional moldings are manufactured in the molds simultaneously with the welding of the moldings.

A method, for manufacturing an electronic assembly, such as an antenna or a capacitive sensing device or a coupled inductor, comprising at least a first electrically conductive element and a second electrically conductive element is presented. The method comprises obtaining said electrically conductive elements, such as patch elements, arranging said electrically conductive elements, such as inside of a cavity defined by a mold structure, at a pre-defined distance from each other for establishing an electromagnetic coupling between said electrically conductive elements, and molding, such as injection molding, a molding material layer at least between said electrically conductive elements, wherein the molding material layer has a thickness between said electrically conductive elements defined by the pre-defined distance. In addition, electronic assemblies, antennas, capacitive sensing devices and coupled inductors are presented.

A synchronous drive belt includes an outer tension section and opposing continuous tooth section defining an outer surface. The synchronous drive belt further includes a cross-linked elastomeric body, and a tensile reinforcement section disposed between the outer tension section and the cross-linked elastomeric body. A fabric reinforcement is disposed inwardly adjacent the outer surface of the continuous tooth section, and the fabric reinforcement is enveloped by the cross-linked elastomeric body. Further, the cross-linked elastomeric body forms the outer surface of the continuous tooth section. In some aspects, the cross-linked elastomeric body contains a urethane material, which may be formed from the reaction product of a polyisocyanate and a hydroxyl functional polyol during a belt molding process. The polyisocyanate and the hydroxyl functional polyol may envelop the fabric reinforcement prior to reacting during the belt molding process, or even while reacting in the molding process.

In an injection process, molten resin is successively injected from a first flow channel and a second flow channel connected with each other in order into a cavity of a metal mold. High-temperature resin existing in the first flow channel is injected in advance into the cavity as a part of a single shot of molten resin to later form a skin layer of a molded article. Other low temperature resin near a flowable limit existing in the second flow channel is subsequently injected into the cavity as another part of the single shot of molten resin to later form a core layer of the molded article. A low temperature resin remaining in the first flow channel when injection is completed is warmed to be a high-temperature resin before the next cycle, thereby allowing successive molding of molded articles.

The invention relates to an element of a vehicle luminous device, including an element made from a synthetic polymer material and includes an injection space which is formed by a primary space and a secondary space. The element further includes a material injection channel with at least two portions which extend in different directions. A first portion includes an injection location and a second portion is connected to the secondary space, and at least one angled portion with a variable angle connecting the at least two portions and including a protuberance.

A method for producing injection-molded parts by a two-component injection-molding technique in which a first material component is injected into a mold cavity and is displaced into peripheral regions of the mold cavity by injecting a second material component. The first material component is injected into a partial region of the mold cavity at a first gating point and the second material component is injected into the mold cavity at a second gating point and, as a result, the first material component is acted upon by the second material component and displaced in the direction of the regions of the mold to be filled with the first material component. The first material component is thereby displaced into regions of the mold at the wall, and the second material component is introduced in those regions of the mold as a core material and completely into other regions of the mold.

A roof rail for a vehicle is provided that is made of only one piece and is solid across its length. The roof rail may be made using a co-injection molding process, a two-shot injection molding process or an extrusion molding process.

A molded vehicle component (10) having a skin (14) and a lower density core (16) formed by a co-injection molding process. In a first phase, a first material for forming the skin of class A surface material is injected into a mold to partially fill the mold cavity (104). Thereafter, in a second phase, a second material is injected into the same cavity (104) to complete filling of the mold cavity (104). The second material can flow only to portions of the part where the first material is still molten and displaces the molten core of the first phase, pushing it away from co-injection gates until the mold cavity is full. The second material is pre-treated with a chemical blowing agent in order to reduce part weight by foaming the core material. The finished co-injection molded part (10) has one material on all visible class A surfaces (14) and a core (16) that is a different, less dense material.

An injection-molding method is provided in which in a first injection-molding step at least one first material component (17) is injected into a mold cavity (4) of an injection mold (3). The first injection-molding step is terminated when a condition pertaining to a first material volume that has been injected in the first injection-molding step has been met. This condition can be, for example, a minimum filling level which is caused in the mold cavity (4) by a material volume from the at least one first material component (17) that in the first injection-molding step has been injected into the mold cavity (4). When the minimum filling level can be detected or confirmed, for example with the aid of a sensor (10), the first injection-molding step is terminated and a second injection-molding step can optionally be started.