A hollow article such as an active bolster for an automobile is formed of an injection molded panel having a ridge and furrow adjacent a panel perimeter and an injection molded sheet having a bonding section at a sheet outer periphery, wherein the bonding section is within the furrow. An injection molded bond is formed between the bonding section and furrow, wherein a compression area where the sheet overlies a region of the panel adjacent the furrow is configured to constrain the bond to the furrow. An associated process and system facilitates mold alignment, part alignment, material strength, design adaptability, efficient processing, reduced labor, increased production rates, reduced energy consumption per part, aesthetically pleasing surfaces, and reduces or eliminates the need for a separate welding operation.

A resin-molded component includes a first molding part, and a second molding part. A portion of the first molding part and a portion of the second molding part are laminated in a direction of connecting an outer surface and an inner surface of the resin-molded component to provide a laminated portion. A portion of the second molding part is provided as an exposed portion. Each of portions of the laminated portion is located at least on opposite sides across the exposed portion. A one-side surface of the exposed portion in the laminating direction of the laminated portion is configured as a portion of the outer surface and the other-side surface thereof is configured as a portion of the inner surface.

A molding process for creating a decorative pull has two separate molding steps. In the first molding step, a first top mold portion, and a bottom mold portion are used. The bottom mold portion has a mold compartment with an indentation in the bottom. An end of a soft string is placed in this compartment with the end disposed over the indentation. The first top mold portion is closed over the bottom mold portion and molding material is injected. The molding material enters the mold cavity and flows into the indentation to cover the ends of the string entirely, to create a first molded component. A second top mold portion is then placed over the bottom mold potion and molding material is then injected into the second mold cavity formed by the second top mold portion to cover the first molded component and create a molded pull for use on zippers or other items.

An injection molding method is provided. A molding device is provided and includes a first mold, a second mold over the first mold and a mold cavity defined by the first mold and the second mold. A first mixture is injected into the mold cavity through a first feeding port. A first component is formed from the first mixture. A second mixture is injected into the mold cavity through a second feeding port. A second component is formed from the second mixture. The second component is at least partially contact with the first component, and the first component and the second component have different physical properties.

Described are joint designs, tooling, and molding methods for a hollow object, such as an automobile bolster. The methods and structures provide a process and system that facilitates mold alignment, part alignment, material strength, design adaptability, efficient processing, reduced labor, increased production rates, reduced energy consumption per part, aesthetically pleasing surfaces, and reduces or eliminates the need for welding.

Methods of making a golf ball that includes a lattice reinforced layer, which is a layer made of at least two materials with different properties, includes various injection and compression molding steps. In some embodiments, the lattice reinforced layer is manufactured using a shutoff molding technique so that the entire lattice reinforced layer is molded in the same mold. In other embodiments, a grid for the lattice layer is formed first, then filled using an injection molding technique.

A mold device includes a primary mold and a secondary mold. The primary mold includes a cavity mold and a primary core mold. The primary mold is configured to inject a first resin material into a first cavity to mold a primary molded product, the first cavity being formed by clamping the cavity mold and the primary core mold. The secondary mold includes the cavity mold and a secondary core mold. The secondary mold is configured to inject a second resin material into a second cavity to stack mold a secondary molded product on a peripheral edge of the primary molded product. The second cavity is formed by clamping the cavity mold and the secondary core mold. The cavity mold is configured to hold the primary molded product. The cavity mold includes a primary molded product holding portion configured to project into and retract from the first cavity, on a parting line of the primary mold. The secondary core mold includes a slide portion configured to project into and retract from the second cavity on a parting line of the secondary mold. The slide portion having a shape that complements the primary molded product holding portion. At the time of mold opening in primary molding, the primary molded product holding portion protrudes into the first cavity locks an end surface of the primary molded product to hold the primary molded product in the cavity mold. At the time of mold clamping in secondary molding, the primary molded product holding portion retracts from the second cavity and the slide portion slides relative to the primary molded product holding portion to protrude into the second cavity, to define the second cavity.

A mold and molding process for a first shot body member includes a pair of side walls, a semi-circular sleeve positioned between the pair of side walls to define a portion of a longitudinal pocket, and a pair of deflecting wings. Each deflecting wing is coupled to one of the side walls at a corner. A second shot isolation member of an elastically resilient second material is bonded to portions of an interior surface of the longitudinal pocket defined by each of: the semi-circular sleeve, each of the pair of side walls, each of the pair of corners, and each of the pair of wings. Mold members can include supporting surfaces to support interior and exterior portions of the wing during the second shot molding operation, while leaving an exposed interior bonding surface that defines a portion of the second shot molding cavity.

A method for manufacturing a shoe sole with multi-material spikes includes: providing a spike-forming mold which includes an upper mold and a lower mold, wherein the lower mold includes a first filling hole which is in communication with the first spike cavity, different materials are placed in the first spike cavity to form the multi-material spike; providing a first mold which includes a second spike cavity; providing a second mold which includes a second filling hole; assembling the first and second molds, together to form a sole cavity, wherein the multi-material spike is placed into the sole cavity, a sole material is filled into the sole cavity through the second filling hole, and then the multi-material spike and the sole material are adhered to each other by hot melting; and opening the first and second molds, and obtaining a shoe sole with the multi-material spike.

An apparatus for producing a two-color molded article, including a pair of primary forming molds, which constitute a primary molding unit for molding a primary molded body by a primary injection molding operation using a first injection unit, are opened while retaining the primary molded body by one of the pair of primary forming molds, and a second injection unit, which constitutes a secondary molding unit for molding a secondary molded body by secondary injection molding operation, is assembled in one of a pair of secondary forming molds with at least part of the second injection unit being accommodated in the one of the pair of secondary forming molds. A secondary molding cavity is formed between the pair of secondary forming molds so as to accommodate at least a part of the primary molded body retained by the above-described one of the pair of primary forming molds.