B29C45/1781

Sprue system for injection-molding processes

A sprue system for a nozzle-side injection-molding arrangement of an injection-molding machine for introducing a plasticizable and/or plasticized plastics material into an injection-molding tool along a runner, the center axis of which fixes an injection axis, includes a sprue piece which at least partially forms the runner, a tube portion and a flange portion. A fastener assembly for fastening the sprue system to the injection-molding tool and for aligning the sprue piece along the injection axis is included. The sprue piece and the fastener assembly are formed adjustably in relation to one another and the sprue system has an adjuster for setting a distance (A) between the flange portion and the fastener assembly.

Injection molding machine and control method for injection molding machine
10759100 · 2020-09-01 · ·

An injection molding machine is equipped with a screw having a spline shaft formed with a spline on an outer circumferential surface, a bush having a spline hole formed with a spline on an inner circumferential surface, a linear motion motor for moving the bush in an axial direction of the screw, a rotational motion motor for rotating the bush about an axis of the screw, and a motor control unit which, in the case of fitting the spline shaft in the spline hole, controls the linear motion motor to advance the bush in a direction approaching the screw in a state that the bush and the screw are separated, and which controls the rotational motion motor to rotate the bush when the acquired output torque becomes equal to or larger than a first predetermined torque.

Biodegradable and Industrially Compostable Injection Molded Microcellular Flexible Foams, and a Method of Manufacturing the Same
20240058997 · 2024-02-22 · ·

A process for injection molded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection molding the thermoplastic biopolymer or biopolymer blend into a suitable mold shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection molding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

SPRUE SYSTEM FOR INJECTION-MOLDING PROCESSES

A sprue system for a nozzle-side injection-molding arrangement of an injection-molding machine for introducing a plasticizable and/or plasticized plastics material into an injection-molding tool along a runner, the center axis of which fixes an injection axis, includes a sprue piece which at least partially forms the runner, a tube portion and a flange portion. A fastener assembly for fastening the sprue system to the injection-molding tool and for aligning the sprue piece along the injection axis is included. The sprue piece and the fastener assembly are formed adjustably in relation to one another and the sprue system has an adjuster for setting a distance (A) between the flange portion and the fastener assembly.

BIODEGRADABLE AND INDUSTRIALLY COMPOSTABLE INJECTION MOULDED MICROCELLULAR FLEXIBLE FOAMS, AND A METHOD OF MANUFACTURING THE SAME
20190351592 · 2019-11-21 ·

This document discloses a process for injection moulded microcellular foaming various flexible foam compositions from biodegradable and industrially compostable bio-derived thermoplastic resins for use in, for example, footwear components, seating components, protective gear components, and watersport accessories wherein a process of manufacturing includes the steps of: producing a suitable thermoplastic biopolymer or biopolymer blend; injection moulding the thermoplastic biopolymer or biopolymer blend into a suitable mould shape with inert nitrogen gas; controlling the polymer melt, pressure, temperature, and time such that a desirable flexible foam is formed; and utilizing gas counterpressure in the injection moulding process to ensure the optimal foam structure with the least amount of cosmetic defects and little to no plastic skin on the outside of the foamed structure.

INJECTION NOZZLE
20240131760 · 2024-04-25 · ·

The disclosure relates to an injection nozzle (1) suitable for injection molding of thermoplastic materials, in particular polyolefin materials, the injection nozzle (1) comprising a housing (2) comprising a sleeve-shaped rear section (3) and a thereto coaxially arranged sleeve-shaped front section (4) surrounding a central passage (5) extending in an axial direction (z) forming part of a melt channel (6). In the central passage (5) a needle (7) is arranged movable in the axial direction (z) between a retracted open position and an extended closed position in which a gate (8) at a tip (9) of the front section (4) is closed by a front end (10) of the needle (7) in a sealing manner. A spacer (11) is arranged between the rear section (3) and the front section (4) defining a total length of the housing (2) in the axial direction (z).

INJECTION MOLDING SYSTEM AND INJECTION MOLDING METHOD
20240123662 · 2024-04-18 ·

An injection molding system includes a supplying unit configured to supply a flowable mixture; an injection unit communicable with the supplying unit, wherein the injection unit includes an outlet configured to discharge the flowable mixture; a molding device configured to receive the flowable mixture from the outlet and includes a mold cavity and a feeding port communicable with the mold cavity and engageable with the outlet; and a supporting device disposed between the injection unit and the molding device and configured to facilitate an engagement of the injection unit and the molding device. The supporting device includes a first element connected to the injection unit and a second element disposed on the molding device. The second element includes a slot configured to receive a protruding portion of the first element, the protruding portion of the first element is slidable within and along the slot of the second element.

INJECTION MOLDING MACHINE AND CONTROL METHOD FOR INJECTION MOLDING MACHINE
20190084204 · 2019-03-21 ·

An injection molding machine is equipped with a screw having a spline shaft formed with a spline on an outer circumferential surface, a bush having a spline hole formed with a spline on an inner circumferential surface, a linear motion motor for moving the bush in an axial direction of the screw, a rotational motion motor for rotating the bush about an axis of the screw, and a motor control unit which, in the case of fitting the spline shaft in the spline hole, controls the linear motion motor to advance the bush in a direction approaching the screw in a state that the bush and the screw are separated, and which controls the rotational motion motor to rotate the bush when the acquired output torque becomes equal to or larger than a first predetermined torque.

INJECTION NOZZLE
20240227263 · 2024-07-11 · ·

The disclosure relates to an injection nozzle (1) suitable for injection molding of thermoplastic materials, in particular polyolefin materials, the injection nozzle (1) comprising a housing (2) comprising a sleeve-shaped rear section (3) and a thereto coaxially arranged sleeve-shaped front section (4) surrounding a central passage (5) extending in an axial direction (z) forming part of a melt channel (6). In the central passage (5) a needle (7) is arranged movable in the axial direction (z) between a retracted open position and an extended closed position in which a gate (8) at a tip (9) of the front section (4) is closed by a front end (10) of the needle (7) in a sealing manner. A spacer (11) is arranged between the rear section (3) and the front section (4) defining a total length of the housing (2) in the axial direction (z).

ROTARY VALVE
20180281252 · 2018-10-04 ·

An injection molding system including a nozzle member (18) or a valve pin (80) having a tip end (21) wherein the nozzle member (18) or valve pin (80) is adapted to be controllably rotatable around a longitudinal rotation axis (A) to enable an exit aperture (20) of the nozzle or the tip end of the pin to interface with a cavity entrance aperture (30) to controllably vary or adjust size (SP1, SP2) of the cross sectional area (CA) of a gate aperture (50) according to degree of rotation (R) of the nozzle or valve pin around the rotation axis (A).