A thermosetting composition comprising: (A) a compound represented by the formula (A2) or (A3), (B) a thermal polymerization initiator, and (E) an inorganic filler.

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Technique to provide a molding die which can easily release a minute optical element in a state of favorable surface accuracy, while bending or rupture of a gate portion attached to the optical element is prevented. By making a first outer circumferential transfer surface 21A of a fixed die 20 and a first gate-forming surface 31A flush with each other, a notch shape is not formed on a portion M1 connecting an outer circumferential portion FL on the fixed die 20 side and a gate portion GP. Furthermore, by pushing out the runner portion RP at the same angle as a taper angle of a side-surface transfer surface 23A on a second gate-forming surface 32A side, bending deformation or the like of the gate portion GP which can occur when being pushed out to a direction perpendicular to a mold mating surface PL1 can be prevented.

Technique to provide a molding die which can easily release a minute optical element in a state of favorable surface accuracy, while bending or rupture of a gate portion attached to the optical element is prevented. By making a first outer circumferential transfer surface 21A of a fixed die 20 and a first gate-forming surface 31A flush with each other, a notch shape is not formed on a portion M1 connecting an outer circumferential portion FL on the fixed die 20 side and a gate portion GP. Furthermore, by pushing out the runner portion RP at the same angle as a taper angle of a side-surface transfer surface 23A on a second gate-forming surface 32A side, bending deformation or the like of the gate portion GP which can occur when being pushed out to a direction perpendicular to a mold mating surface PL1 can be prevented.

A resin filling method that includes the steps of filling in a filling step the filling clearance with the molten resin pressurized by the pressurizing unit, through the first flow path and the second flow path, with the laminated core being held between the flow path plate in contact with the upper mold and the lower mold; moving the upper mold and the pressurizing unit up with respect to the flow path plate to create a space between the upper mold and the flow path plate; removing residual resin in a resin removing step remaining in the second flow path in the flow path plate, with the flow path plate being located on the laminated core; and moving in a core removing step the flow path plate up from the laminated core and then removing the laminated core from the lower mold.

A metal mold forming method for an indoor illuminating lamp lens for a motor vehicle using a metal mold having a cavity having a form of the indoor illuminating lamp lens to be provided with an entire surface as a designed part, the indoor illuminating lamp lens having a prescribed thickness and a rib in a back surface thereof, comprises providing a gate to the rib and the thickness, injecting a molten resin into the cavity of the metal mold from the gate, separating the rib from the gate by inserting a cut pin having a same width as a width of the gate into the rib and the gate at a root of the gate after the step of injecting is completed, and taking out the lens from the metal mold by moving the cut pin backward after the step of separating is completed.

A metal mold forming method for an indoor illuminating lamp lens for a motor vehicle using a metal mold having a cavity having a form of the indoor illuminating lamp lens to be provided with an entire surface as a designed part, the indoor illuminating lamp lens having a prescribed thickness and a rib in a back surface thereof, comprises providing a gate to the rib and the thickness, injecting a molten resin into the cavity of the metal mold from the gate, separating the rib from the gate by inserting a cut pin having a same width as a width of the gate into the rib and the gate at a root of the gate after the step of injecting is completed, and taking out the lens from the metal mold by moving the cut pin backward after the step of separating is completed.

A molding system 10 for manufacturing a molded article Q by integrally molding a sheet-shaped insert member S and a molding material R, the molding system comprising: a sheet supply part 20 configured to supply the insert member S; a sheet heating part 30 configured to heat the insert member S; a molding apparatus 100 configured to form the molded article Q by integrally molding the insert member S and the molding material R; an ejector 200 including a delivery position 222 and configured to transfer the insert member S between the sheet heating part 30 and the molding apparatus 100 and to eject and transfer the molded article Q from the molding apparatus; and a transfer robot configured to transfer the insert member S or the molded article Q between the sheet supply part 20 and the ejector.

A molding system 10 for manufacturing a molded article Q by integrally molding a sheet-shaped insert member S and a molding material R, the molding system comprising: a sheet supply part 20 configured to supply the insert member S; a sheet heating part 30 configured to heat the insert member S; a molding apparatus 100 configured to form the molded article Q by integrally molding the insert member S and the molding material R; an ejector 200 including a delivery position 222 and configured to transfer the insert member S between the sheet heating part 30 and the molding apparatus 100 and to eject and transfer the molded article Q from the molding apparatus; and a transfer robot configured to transfer the insert member S or the molded article Q between the sheet supply part 20 and the ejector.

A molded article 1 is configured such that an insert 2 is made of a steel plate and includes a cylindrical part 2A and an annular part 2B, a plastic 4 is annular in shape so as to be joined to the annular part 2B, inner diameter D1 of the plastic 4 is larger than inner diameter D2 of the annular part 2B so that no burrs at a gate mark E protrude to the inner diameter side of the molded article 1, the injection molding is conducted with a disc gate arranged on an inner peripheral surface F of the plastic 4 at a position separated from a surface of the annular part 2B, and the gate mark E resides on the inner peripheral surface F of the plastic 4 at a position separated from the surface of the annular part 2B.

A molded article 1 is configured such that an insert 2 is made of a steel plate and includes a cylindrical part 2A and an annular part 2B, a plastic 4 is annular in shape so as to be joined to the annular part 2B, inner diameter D1 of the plastic 4 is larger than inner diameter D2 of the annular part 2B so that no burrs at a gate mark E protrude to the inner diameter side of the molded article 1, the injection molding is conducted with a disc gate arranged on an inner peripheral surface F of the plastic 4 at a position separated from a surface of the annular part 2B, and the gate mark E resides on the inner peripheral surface F of the plastic 4 at a position separated from the surface of the annular part 2B.