An injection molding machine includes: a mold clamping unit; an injection unit; and a safety cover that surrounds the mold clamping unit and the injection unit. The safety cover includes a detachable panel that is attached to an opening. The safety cover includes a door portion that moves between a position where the door portion blocks a second portion of the opening and a position where the door portion does not cover the opening. The safety cover has a size that is smaller than the opening but greater than the second portion. A detachable panel has a first stopper that restricts an opening motion of the door portion when only the second portion is open. The safety cover is provided with a second stopper that restricts the opening motion of the door portion when the opening is entirely open and the detachable panel is removed.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.

A safety apparatus includes a safety bar that is capable of moving in a mold clamping direction and a mold opening direction, in conjunction with a moving platen provided with a movable mold, and a latch that contacts the safety bar when a door, which is provided in a cover of an injection molding device, is open, wherein the latch includes a notch in a surface thereof on the mold-opening-direction side.

A safety apparatus includes a safety bar that is capable of moving in a mold clamping direction and a mold opening direction, in conjunction with a moving platen provided with a movable mold, and a latch that contacts the safety bar when a door, which is provided in a cover of an injection molding device, is open, wherein the latch includes a notch in a surface thereof on the mold-opening-direction side.

An injection molding system includes: an injection molding machine; a collaborative robot installed outside or inside the injection molding machine; and a control unit that controls the collaborative robot. Before the injection molding machine is brought into operation, the control unit operates the collaborative robot at least in a space inside the injection molding machine where molds are installed, and transmits an operation disable signal to the injection molding machine when contact between an object and the collaborative robot or a hand attached to an end of the collaborative robot is detected.

An injection molding system includes: an injection molding machine; a collaborative robot installed outside or inside the injection molding machine; and a control unit that controls the collaborative robot. Before the injection molding machine is brought into operation, the control unit operates the collaborative robot at least in a space inside the injection molding machine where molds are installed, and transmits an operation disable signal to the injection molding machine when contact between an object and the collaborative robot or a hand attached to an end of the collaborative robot is detected.

A system is described comprising an actuator with a piston linearly movable and a needle shutter connected to the piston for regulating the injection flow of molten material from a nozzle into a mold. By a supply circuit pressurized fluid is brought to the piston to move it back and forth. A solenoid valve is connected to the supply circuit and configured so that in resting condition it leaves open a fluid drainage path for bringing the shutter to a closing position.

A system is described comprising an actuator with a piston linearly movable and a needle shutter connected to the piston for regulating the injection flow of molten material from a nozzle into a mold. By a supply circuit pressurized fluid is brought to the piston to move it back and forth. A solenoid valve is connected to the supply circuit and configured so that in resting condition it leaves open a fluid drainage path for bringing the shutter to a closing position.

A hot runner process controller configured to monitor the status and operation of a hot runner system to autonomously generate information to improve the quality of injection molding process of a hot runner system having an inlet nozzle, one or more manifolds and one or more nozzles with actuator or without actuator, and one or more heating elements, the hot runner process controller is self-operating, and independent from the injection molding machine, includes: one or more sensors located on, in or at the hot runner system to detect the status and/or the operation of the hot runner system, and a processing unit and a memory. The processing unit is connected to the one or more sensors, wherein the memory stores data and program codes. The processing unit is configured to load and execute the program code to compare sensor information with the stored data and to determine if the hot runner system is in an operable status, and in case the hot runner system is in an operable status, configured to generate status information to activate the one or more heating elements and/or the one or more actuators enabling a production operation of the injection molding machine. In case the hot runner system is not in an operable status, configured to generate status information to deactivate the one or more heating elements and/or close or deactivate the one or more actuators disabling a production operation of the injection molding machine.

A hot runner process controller configured to monitor the status and operation of a hot runner system to autonomously generate information to improve the quality of injection molding process of a hot runner system having an inlet nozzle, one or more manifolds and one or more nozzles with actuator or without actuator, and one or more heating elements, the hot runner process controller is self-operating, and independent from the injection molding machine, includes: one or more sensors located on, in or at the hot runner system to detect the status and/or the operation of the hot runner system, and a processing unit and a memory. The processing unit is connected to the one or more sensors, wherein the memory stores data and program codes. The processing unit is configured to load and execute the program code to compare sensor information with the stored data and to determine if the hot runner system is in an operable status, and in case the hot runner system is in an operable status, configured to generate status information to activate the one or more heating elements and/or the one or more actuators enabling a production operation of the injection molding machine. In case the hot runner system is not in an operable status, configured to generate status information to deactivate the one or more heating elements and/or close or deactivate the one or more actuators disabling a production operation of the injection molding machine.