An injection molding machine comprises a safety door (first safety door, second safety door) for enabling an operator to access an inside mechanism (mold clamping mechanism, injection mechanism) when in an open state and preventing the operator from accessing the inside mechanism when in a closed state, the injection molding machine comprising: a display device for displaying an image; and a support mechanism (torque hinge) provided to the safety door, the support mechanism supporting the display device so as to make it possible to change the position or the orientation of the display device relative to the safety door.

An injection molding machine comprises a safety door (first safety door, second safety door) for enabling an operator to access an inside mechanism (mold clamping mechanism, injection mechanism) when in an open state and preventing the operator from accessing the inside mechanism when in a closed state, the injection molding machine comprising: a display device for displaying an image; and a support mechanism (torque hinge) provided to the safety door, the support mechanism supporting the display device so as to make it possible to change the position or the orientation of the display device relative to the safety door.

In the present invention, constructed is a highly reliable system that does not allow unforeseen conditions to occur in the remote diagnosis of a clamp device. All combinations of status of a state detection switch mounted on a clamp device are anticipated in advance by a recursive method, and the states are defined with no omissions. A control unit 9 includes: a main body memory 9c that stores the ON/OFF state of a state switch together with the status of an injection molding machine main body, the clamp status and time information; and a main body communication unit 9d which is capable of short-range wireless communication. A message diagnosing a failure is stored in a smartphone 12 for all combinations of the ON/OFF state of the state detection switch for each of the following cases: whether in mold replacement mode or not; and whether a clamp device is in a clamped state or an unclamped state, or in a state other than the forgoing. The history of the ON/OFF state of the state detection switch with respect to the status of the main body and the clamp status is read from the main body memory 9c by wireless communication, and a corresponding message is displayed.

The safety device for injection molds comprises: a plate (1) attachable to a fixed part of a mold; a base (4) attachable to a movable part of a mold; wherein the base (4) comprises a safety shaft (10) movable between an unmounted position, wherein said safety shaft (10) is housed in a bore (13) of the plate (1), preventing displacement between the plate (1) and the base (4), and an assembled position, in which said safety shaft (10) is located outside the hole (13) of the plate (1), the displacement of the safety shaft (10) being driven by an actuator (7), allowing displacement between the plate (1) and the base (4). It ensures the connection of the two parts of the mold when the mold is not mounted on the injection molding machine.

The safety device for injection molds comprises: a plate (1) attachable to a fixed part of a mold; a base (4) attachable to a movable part of a mold; wherein the base (4) comprises a safety shaft (10) movable between an unmounted position, wherein said safety shaft (10) is housed in a bore (13) of the plate (1), preventing displacement between the plate (1) and the base (4), and an assembled position, in which said safety shaft (10) is located outside the hole (13) of the plate (1), the displacement of the safety shaft (10) being driven by an actuator (7), allowing displacement between the plate (1) and the base (4). It ensures the connection of the two parts of the mold when the mold is not mounted on the injection molding machine.

When an injection molding machine performs molding, the mold clamping force on the mold is adjusted on the basis of a mold displacement of the mold or the injection peak pressure and injection foremost position so that the molding is performed without causing flash and by an appropriate mold clamping force with which energy can be reduced. The amount of mold displacement and also the injection peak pressure and the injection foremost position are monitored during automatic operation. If there occurs no mold displacement change exceeding a threshold or if there occurs no injection peak pressure anomaly or injection foremost position anomaly exceeding thresholds, the automatic operation is continued. If the mold displacement change occurs or if the injection peak pressure anomaly and the injection foremost position anomaly occur, the operation of the injection molding machine is stopped.

When an injection molding machine performs molding, the mold clamping force on the mold is adjusted on the basis of a mold displacement of the mold or the injection peak pressure and injection foremost position so that the molding is performed without causing flash and by an appropriate mold clamping force with which energy can be reduced. The amount of mold displacement and also the injection peak pressure and the injection foremost position are monitored during automatic operation. If there occurs no mold displacement change exceeding a threshold or if there occurs no injection peak pressure anomaly or injection foremost position anomaly exceeding thresholds, the automatic operation is continued. If the mold displacement change occurs or if the injection peak pressure anomaly and the injection foremost position anomaly occur, the operation of the injection molding machine is stopped.

An injection device includes: a swivel base; and an injection unit mounted on the swivel base and configured to be rotatable, in which the injection unit is provided with a swivel mechanism including: a horizontal support shaft having a tip end portion fixed to the injection unit; an axle penetrated by the support shaft at a position eccentric from an axis and rotatably provided with respect to the support shaft; and a wheel penetrated by the axle at a position of an axis and is rotatably provided with respect to the axle, in which in a case where a rotation position is set to a stop position, the wheel is apart from the swivel base, and in which in a case where the rotation position is set to a swivel position, the wheel contacts with the swivel base and the injection unit is swivelable on the swivel base.

An injection device includes: a swivel base; and an injection unit mounted on the swivel base and configured to be rotatable, in which the injection unit is provided with a swivel mechanism including: a horizontal support shaft having a tip end portion fixed to the injection unit; an axle penetrated by the support shaft at a position eccentric from an axis and rotatably provided with respect to the support shaft; and a wheel penetrated by the axle at a position of an axis and is rotatably provided with respect to the axle, in which in a case where a rotation position is set to a stop position, the wheel is apart from the swivel base, and in which in a case where the rotation position is set to a swivel position, the wheel contacts with the swivel base and the injection unit is swivelable on the swivel base.

A method for verifying whether a molding insert (1a, 1b) is accurately mounted to a tooling plate (2a, 2b) comprises the steps of: a) providing a confocal sensor (3a, 3b); b) arranging the confocal sensor (3a, 3b) such that a confocal sensor reference plane (32a, 32b) as well as a tooling plate reference plane (22a, 22b) are normal to a mounting axis (21a, 21b) of the tooling plate and spaced from each other by a predetermined first distance (d1, e1); c) measuring a second distance (d2, e2) between the confocal sensor reference plane (32a, 32b) and a central impingement location (11a, 11b) on a molding surface (12a, 12b) of the molding insert (1a, 1b); d) based on the measured second distance (d2, e2) as well as based on the predetermined first distance (d1, e1), determining a third distance (d3, e3) of the central impingement location (11a, 11b) relative to the tooling plate reference plane (22a, 22b); e) comparing the third distance (d3, e3) with a predetermined target distance, and f) determining that the molding insert (1a, 1b) is accurately mounted to the tooling plate (2a, 2b) if the difference between the third distance (d3, e3) and the predetermined target distance is less than a threshold difference.