The present invention relates to a single-stage process for the production of starch blends in a twin-screw extruder or two twin-screw extruders arranged in series, where i) the starch, together with a plasticizer, passes through a wetting section of length 8D to 30D in an extruder or in a wetting section of length 8D to 80D if two extruders are used at temperatures below the gelatinization temperature of the starch, with mixing, where D is defined as the screw diameter of the screw cylinder and the wetting section is defined as starting at that point on the extruder screw at which the starch and the entire or partial quantity of plasticizer encounter one another and ending at that point in the extruder at which the starch is gelatinized and is digested to give thermoplastic starch; ii) in a plastifying section of length 10D to 50D the extruder temperature is adjusted stepwise to above 130° C., where the starch is digested, destructured and thermoplastified, and is dispersed in a starch-immiscible polymer, and a water content below 5%, based on the starch blend, is established before the material leaves the extruder; where the starch-immiscible polymer is added in molten or granular form at any desired point in the extruder, and a mixture of all of the components present is consequently produced.

Embodiments of the present disclosure are drawn to additive manufacturing apparatus and methods. An exemplary additive manufacturing system may include an extruder, the extruder having an opening dimensioned to receive a material. The apparatus may also include an extruder output in fluid communication with the extruder, wherein the extruder output extends away from the extruder along a longitudinal axis. One or more heaters positioned along at least a portion of the extruder output may also be included, and, as the material passes through the extruder output, the one or more heaters may at least partially melt the material. The system may also include a gear pump in fluid communication with the extruder output for receiving the at least partially melted material, and a nozzle in fluid communication with the gear pump for depositing the at least partially melted material.

It is disclosed a method for the production of a sealing module (1) for a pipe or a cable, the sealing module having a hollow body (10) and a plurality of inner layers (11a-11h) superimposed one to the other provided within said body (10), the layers (11a-11h) being removable one from the other to define the size of the cross-section of a housing (14) extending between two opposite surfaces (S1, S2) of the sealing module to house cables or pipes of different sizes, wherein said plurality of layers (11a-11h) are made of a thermoplastic material, or both said body (10) and said plurality of layers (11a-11h) are made of a thermoplastic material. It is also disclosed an apparatus for the production of a sealing module, and a sealing module made of thermoplastic material.

A method of filling a mold comprising filling a majority of a mold cavity with an extrudate from at least one extruder wherein the extrudate, which is conveyed to an inlet of the mold, is at a pressure of 1-500 psi, subsequently isolating the mold cavity from a conduit which conveys the extrudate to the mold cavity, and subsequently using a pressurization member to fill a remainder of the mold cavity with additional extrudate, wherein the pressurization member excepts a pressure above 500 psi on the additional extrudate.

A screw includes a screw main body, a conveyance portion conveying a raw material, and a passage provided in the screw main body. The passage includes a first passage element, a second passage element, and a third passage element. The screw main body has a plurality of cylindrical bodies arranged in an axial direction of the rotating shaft. At least a portion of the conveyance portion is formed on outer peripheral surfaces of the cylindrical bodies adjacent to each other, and the passage is formed in the cylindrical body so as to cross over between the adjacent cylindrical bodies.

An extruder screw includes a screw body. The screw body is rotated about an axis parallel to a direction of conveyance of a raw material. A conveyance portion having a flight is provided on the outer peripheral surface of the screw body. The flight is configured to convey the raw material along the axis of the screw body when the screw body is rotated. A passage for permitting the raw material fed by the flight to pass therethrough to the outer peripheral surface of the screw body is provided in the screw body in a position deviated from the axis of the screw body.

A polyolefin material that is formed by solid state drawing of a thermoplastic composition containing a continuous phase that includes a polyolefin matrix polymer and nanoinclusion additive is provided. The nanoinclusion additive is dispersed within the continuous phase as discrete nano-scale phase domains. When drawn, the nano-scale phase domains are able to interact with the matrix in a unique manner to create a network of nanopores.

A screw includes a screw main body, a conveyance portion conveying a raw material, and a passage provided in the screw main body. The passage includes a first passage element, a second passage element, and a third passage element. The screw main body has a plurality of cylindrical bodies arranged in an axial direction of the rotating shaft. At least a portion of the conveyance portion is formed on outer peripheral surfaces of the cylindrical bodies adjacent to each other, and the passage is formed in the cylindrical body so as to cross over between the adjacent cylindrical bodies.

An extruded thermoplastic composition includes: (a) from about 20 wt % to about 75 wt % of a ceramic fiber component; (b) from about 15 wt % to about 70 wt % of a polybutylene terephthalate (PBT) component including a high molecular weight PBT and a low molecular weight PBT; (c) from about 5 wt % to about 23 wt % of a polycarbonate component; and (d) from about 1 wt % to about 10 wt % of a compatibilizer component. Methods of making the extruded thermoplastic composition are also described.

A screw includes a screw main body, a conveyance portion conveying a raw material, and a passage provided in the screw main body. The passage includes a first passage element, a second passage element, and a third passage element. The screw main body has a plurality of cylindrical bodies arranged in an axial direction of the rotating shaft. At least a portion of the conveyance portion is formed on outer peripheral surfaces of the cylindrical bodies adjacent to each other, and the passage is formed in the cylindrical body so as to cross over between the adjacent cylindrical bodies.