B29C48/07

System and Method for Molding Plastic Composite Material Panel
20230122162 · 2023-04-20 ·

An embodiment system for molding a plurality of plastic composite material panels to be assembled on a vehicle body includes a coextrusion unit configured to manufacture a multi-layered sheet in which a plurality of resin layers are laminated, a thermoforming unit configured to manufacture a forming sheet having a plurality of panel forming portions partitioned by a forming connection portion by thermoforming the multi-layered sheet, a reinforcing source spraying unit configured to spray a reinforcing source in which a fiber material and a polyurethane compound are mixed toward a preset region on the forming sheet, and a press-molding unit configured to press-mold the forming sheet applied with the reinforcing source to manufacture a composite material panel sheet in which a reinforcing layer is formed on the forming sheet.

Method of making coextruded crosslinked polyolefin foam with polyamide cap layers

Described herein are physically crosslinked, closed cell continuous multilayer foam structures that includes a foam layer comprising polypropylene, polyethylene, or a combination of polypropylene and polyethylene and a polyamide cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam composition layer and at least one cap composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

ACRYLIC RUBBER EXCELLENT IN STORAGE STABILITY
20230159682 · 2023-05-25 · ·

An acrylic rubber, including: 50 to 99.9% by weight of a bond unit derived from at least one (meth) acrylic acid ester selected from the group consisting of (meth) acrylic acid alkyl ester and (meth) acrylic acid alkoxyalkyl ester; 0.1 to 20% by weight of a bond unit derived from a monomer containing a reactive group; and 0 to 30% by weight of a bond unit derived from other monomer, wherein the acrylic rubber contains a phenolic anti-aging agent represented by a general formula (1),

##STR00001##

(R1 represents an isopropyl group or a t-butyl group, and R2 represents an alkyl group having 1 to 12 carbon atoms), and the weight average molecular weight (Mw) of the acrylic rubber is in the range of 100,000 to 5,000,000.

RESIN SHEET AND RESIN MOLDING

A resin sheet is provided that provide both light-weight properties and mechanical strength using a thermoplastic resin with high deflection temperature under load. The resin sheet is formed from a thermoplastic resin, including: a core layer being a foam resin layer; and skin layers located outward of the core layer as determined along the thickness direction, the core and skin layers forming a continuity. The core layer includes a region A1 and regions A2 each located between the region A1 and the associated skin layer. The regions A2 has a lower average porosity than the region A1, said average porosity being lower than 50%. The thermoplastic resin has a deflection temperature under load not lower than 90° C. The resin sheet has a thickness of 1 to 40 mm. Each skin layer has a thickness of 5 to 50% of the thickness of the resin sheet.

Seal with rat resistant barrier
11466510 · 2022-10-11 · ·

A flexible and oblong blade seal for sealing a gap between a door leaf and an adjacent surface includes A) a flexible outer material and B) a section with the sealing function (the sealing section), in which a barrier of a plurality of substantially parallel metal wires and/or narrow metal strips is embedded in the flexible outer material in such a way, that the wires and/or strips are arranged in parallel to the longitudinal direction of the seal. A method for mounting such seals and a method for producing them.

Extrusion device and process for extruding a semi-finished product made of elastomeric material

The invention relates an extrusion device (100) for extruding a semi¬finished product made of elastomeric material, comprising an extrusion body (10) extending along a feeding direction (A) and a pump (20) arranged downstream of the extrusion body (10) along said feeding direction (A). The extrusion body (10) comprises a hopper (30) for loading an elastomeric material and an extrusion screw (50) extending along said feeding direction (A) and having an inlet portion (50a) arranged close to the hopper (30) and an exit portion (50b) arranged close to the pump (20). The extrusion body (10) also comprises a motorised roller (40) arranged at the inlet portion (50a) of the extrusion screw (50) and configured to receive the elastomeric material from the hopper (30) and feed it to the extrusion screw (30). The extrusion screw (50) has a length and a diameter such that the ratio between length and diameter is comprised between 4 mm and 8 mm. The invention also relates to an extrusion process carried out through the aforementioned extrusion device (100).

Extrusion device and process for extruding a semi-finished product made of elastomeric material

The invention relates an extrusion device (100) for extruding a semi¬finished product made of elastomeric material, comprising an extrusion body (10) extending along a feeding direction (A) and a pump (20) arranged downstream of the extrusion body (10) along said feeding direction (A). The extrusion body (10) comprises a hopper (30) for loading an elastomeric material and an extrusion screw (50) extending along said feeding direction (A) and having an inlet portion (50a) arranged close to the hopper (30) and an exit portion (50b) arranged close to the pump (20). The extrusion body (10) also comprises a motorised roller (40) arranged at the inlet portion (50a) of the extrusion screw (50) and configured to receive the elastomeric material from the hopper (30) and feed it to the extrusion screw (30). The extrusion screw (50) has a length and a diameter such that the ratio between length and diameter is comprised between 4 mm and 8 mm. The invention also relates to an extrusion process carried out through the aforementioned extrusion device (100).

METHOD OF MANUFACTURING MOUTHPIECE FOR WIND INSTRUMENT
20230106922 · 2023-04-06 ·

Disclosed herein is a method of manufacturing a mouthpiece for a wind instrument. The method of manufacturing a mouthpiece for a wind instrument includes the steps of: pulverizing a first material made of a synthetic resin material and a second material made of a mineral material; mixing the first and second materials at a predetermined ratio; melting the mixed materials and continuously extruding a primarily shaped product having a uniform sectional shape; cutting the extruded primarily shaped product into cut primarily shaped products at predetermined intervals; and forming secondarily shaped products by machining the cut primarily shaped products into mouthpiece shapes.

MANUFACTURING SYSTEMS AND METHODS FOR THREE-DIMENSIONAL PRINTING
20230150186 · 2023-05-18 · ·

A three-dimensional (3D) printing system may comprise a frame; and an additive component(s) configured to couple to the frame. The additive component(s) may comprise a first extrusion unit, a second extrusion unit, and/or a third extrusion unit. The 3D printing system may be a portion of a hybrid computer numerical control (CNC) machining/3D printing system and configured to manufacture a 3D component autonomously from start to finish. The additive component(s) may comprise a heating system including a hot-air blower.

OUTDOOR BUILDING MATERIALS INCLUDING POLYMER MATRIX AND FIRST AND SECOND REINFORCEMENT MATERIALS
20230145559 · 2023-05-11 ·

Methods of manufacturing an outdoor building material, and outdoor building materials thereof. A polymer matrix and a first reinforcement material may be provided. The polymeric matrix and the first reinforcement material may be shredded to form a shredded mixture. A second reinforcement material may be combined with the shredded mixture to form a combined mixture. The combined mixture may be heated and extruded to form the outdoor building material, in which the first and second reinforcement materials are dispersed in the polymer matrix. At least a portion of the polymer matrix may be derived from waste agricultural film. At least a portion of the first reinforcement material may be post-consumer waste in the form of clothing, carpet, curtains, fabric, or combinations thereof. The second reinforcement material may consist of at least one of char, biochar, and carbon black.