A thin ribbon spirally wound polymer conduit and method of forming, wherein a helical reinforcing bead is interposed adjacent overlapping layers of ribbon. Further, a method of continuously forming spirally wound conduit wherein a sacrificial layer, preferably having a different base polymer to that of the conduit, is first applied to the former before the conduit is formed overtop.

A thin ribbon spirally wound polymer conduit and method of forming, wherein a helical reinforcing bead is interposed adjacent overlapping layers of ribbon. Further, a method of continuously forming spirally wound conduit wherein a sacrificial layer, preferably having a different base polymer to that of the conduit, is first applied to the former before the conduit is formed overtop.

This invention relates to a medical tube comprises an elongate conduit having a first opening, a second opening, a longitudinal axis, a lumen extending between the first opening and the second opening along the longitudinal axis, and a corrugated wall, formed from an extruded material, extending between the first opening and the second opening and surrounding the lumen. The wall is stiffer in a first length of the conduit adjacent the first opening than in a second length of the conduit adjacent the second opening. The variable stiffness of the tube wall can improve the thermal profile of the tube as well as improve drain-back of condensation into a humidifier providing humidified gas to the tube.

The present disclosure generally relates to extrusion die systems. In particular, the present disclosure relates to a specialty pin cam nut designed for the ease of assembly and disassembly of extrusion dies.

Flexible extrusions of selected die patterns may be slid or snapped together to create bundles of slidably-interlocked extrusions that may be used to create structural components for architectural and a plurality of other construction purposes. Components such as standard rectangular construction beams, arches, domes, architectural trees, cylinders, molds, puzzling mazes, furniture, rollercoaster track, and other applications are illustrated and described in embodiments herein. Bundles of slidably-interlocked extrusions may be formed into a straight beam, bent into an arch, or twisted into other forms as desired. Bundles of slidably-interlocked extrusions may for example, comprise subsets of different length bundles of extrusions that may extend the length create long-span support beams or that may branch away at an angle from the starting beam to form a treelike structure.

An apparatus for forming a ruffled moldable material includes: a body including an interior space and an extrusion opening that passes through from the interior space to an exterior of the body; and a ruffle formation structure that at least partially covers the extrusion opening, the ruffle formation structure including: a first side; a second side opposite the first side; a first edge attached to the body; and a second edge. In operational use, extruded moldable material is emitted from the extrusion opening along an extrusion direction, and the extruded moldable material interacts with the ruffle formation structure to form the ruffled moldable material by compressing at least some of the extruded moldable material along the extrusion direction.

An apparatus for forming a ruffled moldable material includes: a body including an interior space and an extrusion opening that passes through from the interior space to an exterior of the body; and a ruffle formation structure that at least partially covers the extrusion opening, the ruffle formation structure including: a first side; a second side opposite the first side; a first edge attached to the body; and a second edge. In operational use, extruded moldable material is emitted from the extrusion opening along an extrusion direction, and the extruded moldable material interacts with the ruffle formation structure to form the ruffled moldable material by compressing at least some of the extruded moldable material along the extrusion direction.

A battery separator comprises a co-extruded, microporous membrane having at least two layers made of extrudable polymers and having: a uniform thickness defined by a standard deviation of <0.80 microns (m); or an interply adhesion as defined by a peel strength >60 grams.

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.

Silicone-containing light fixture optics. A method for manufacturing an optical component may include mixing two precursors of silicone, opening a first gate of an optic forming device, moving the silicone mixture from the extrusion machine into the optic forming device, cooling the silicone mixture as it enters the optic forming device, filling a mold within the optic forming device with the silicone mixture, closing the first gate, and heating the silicone mixture in the mold to at least partially cure the silicone. Alternatively, a method for manufacturing an optical component may include depositing a layer of heat cured silicone optical material to an optical structure, arranging one or more at least partially cured silicone optics on the layer of heat cured silicone optical material, and heating the heat cured silicone optical material to permanently adhere the one or more at least partially cured silicone optics to the optical structure.