The invention relates to a process for producing a polypropylene composition using a first extruder comprising successive zones comprising a first zone, a second zone, a third zone and a fourth zone and a second extruder comprising successive zones comprising a first zone and a second zone, the process comprising the steps of: 1a) introducing a first propylene-based polymer in the first zone of the first extruder, 1b) melt mixing the first propylene-based polymer in the second zone of the first extruder, 1c) adding an additive masterbatch to the mixture of step 1b) in the third zone of the first extruder and 1d) melt-mixing the mixture of step 1c) in the fourth zone of the first extruder to obtain the polypropylene composition, wherein the maximum temperature in the fourth zone of the first extruder is lower than the maximum temperature in the second zone of the first extruder and is lower than 240° C., wherein the additive masterbatch is produced in the second extruder by a process comprising the steps of: 2a) introducing a second propylene-based polymer and organic additives in the first zone of the second extruder and 2b) melt mixing the mixture of step 2a) in the second zone of the second extruder to obtain the additive masterbatch, wherein the maximum temperature in the second zone of the second extruder is lower than the maximum temperature in the second zone of the first extruder and is lower than 240° C.

A die for molding a reinforcing bar, which enables the production of a reinforcing bar having sufficient strength in a convenient and inexpensive manner, includes: a main flow channel (F1), formed in a central portion of a main body, that receives a molten thermoplastic polymer material (Rt) output from an extruder (2); at least one first sub flow channel (F2), formed in an outer peripheral portion of the main body, that receives the molten thermoplastic polymer material (Rt) and fluidly connects with an outer peripheral portion in the main flow channel (F1); and at least one second sub flow channel (F3) configured to receive reinforcing fibers (4) and fluidly connected with the main flow channel F1 upstream of a junction position of the main flow channel F1 and the at least one first sub flow channel (F2).

A method and a device for manufacturing a rubber coated cord, comprising: a rubber coated cord including a preceding cord is manufactured by causing the preceding cord to pass through a preceding head while filling the preceding head with unvulcanized rubber extruded from a rubber extruder, and a rubber coated cord including a next cord is manufactured by setting a leading edge portion of the next cord in a state where the leading edge portion of the next cord has passed through the next head in advance, manufacturing a predetermined length of the rubber coated cord including the preceding cord, and subsequently causing the next cord including a leading edge portion side range bonded to a trailing edge portion of the rubber coated cord including the preceding cord to pass through the next head while switching from the preceding head to the next head.

A die has an inner die that has a straight portion of circular columnar outer shape and a convergent tapered portion provided closer to an extrusion port side than the straight portion and an outer die that houses the inner die. A first supply passage connecting a first valve and a flow passage, a second supply passage connecting a second valve and the flow passage, and a third supply passage connecting a third valve and the flow passage are provided inside the die. Downstream side end portions of the first supply passage and the second supply passage are connected to a portion of the flow passage formed between the straight portion and the outer die and a downstream side end portion of the third supply passage is connected to a portion of the flow passage formed between the tapered portion and the outer die.

A method of forming a plurality of fasteners includes extruding a continuous strip of material, the continuous strip defining a base portion, a tip portion, and a stem portion extending between the base portion and the tip portion. A portion of material is removed from the continuous strip of material along the tip portion such that a plurality of tip portions are separated from each other and spaced apart, each tip portion having at least one flexible tab. The continuous strip of material is then extruded through a foaming die, wherein the flexible tabs are elastically displaced away from the base portion during a foaming process such that a foam material fills a cavity of the foaming die to form a sealing element around the stem portion. Portions of the continuous strip between each of the tip portions are separated to produce a plurality of individual sealed fasteners.

The invention relates to a method for producing a self-reinforced thermoplastic composite material including: providing strips of a thermoplastic and weaving the plastic strips into a base fabric. The plastic strips for this are produced by at least the following steps: producing pre-stretched fibres from a partially crystalline polyester homopolymer with a melting point by extrusion on at least one spinning nozzle and subsequent stretching and joining a plurality of pre-stretched endless fibres lying next to and/or above one another to a matrix of an amorphous polyester homopolymer at a processing temperature T2<T1, wherein the temperature difference between T1 and T2 is at least ΔT=30° C.

In a method of manufacturing a rubber coated twisted wire cord, when an outer circumferential surface of a twisted wire cord that is moving from an unreeling unit to a winding unit is coated with unvulcanized rubber extruded by a rubber extruder, by a coating unit disposed between the unreeling unit and a winding unit, in a state of additional tension being imparted on the moving twisted wire cord by a tension imparting unit disposed at a nearby position on an upstream side from the coating unit in a moving direction of the twisted wire cord, the unvulcanized rubber coats the outer circumferential surface of the twisted wire cord in this state to continuously manufacture a rubber coated twisted wire cord.

An apparatus includes an extruding device configured to dispense a dielectric material though an orifice, a wire feed device configured to feed a conductive wire through the orifice, and a cutting device configured to sever the wire. It also includes an electronic controller configured to control the extruding device, the wire feed device, and the cutting device. The electronic controller commands the extruding device to dispense the dielectric material though the orifice, the wire feed device to feed the wire through the orifice, and the cutting device to sever the wire, thereby forming a dielectric substrate encasing a plurality of wires. The electronic controller further commands the extruding device to form an opening defined in the substrate in which plurality of electrically conductive wires is exposed and a location feature on the substrate located with a positional tolerance less than or equal to 1 mm relative to the opening.

An extruder system and a method for extruding cord reinforced extrudate, in particular for tire components, are provided. The extruder system includes an extruder head with flow channels for receiving an extrusion material from an extruder, a die for receiving the extrusion material from the flow channels, and a cord guide for guiding cords side-by-side in a cord plane into the die. The extruder head is provided with an insertion slot that extends in an insertion direction parallel to the cord plane through the extruder head. The flow channels debouch into the insertion slot at a flow area. The insertion slot is arranged for receiving the die and the cord guide in the insertion direction into a die position downstream of the flow area and a cord guide position upstream of the flow area, respectively, with respect to the insertion direction.

Disclosed is an extruder and a method for extruding cord reinforced tire components, wherein the extruder includes an extruder head with a die and a cord guide, wherein the die is provided with a cross sectional profile that defines a first cross section of the extrusion material in the die, wherein the cross sectional profile has a profile height, wherein the cord guide is arranged for guiding the cords into the die at a cord entry height, wherein the extruder head is provided with first heating elements, wherein the extruder comprises a control unit that is operationally connected to the first heating elements for generating an adjustable height temperature gradient in the extrusion material across the profile height to control swelling of the extrusion material relative to the cord entry height from the first cross section to a second cross section after the extrusion material leaves the die.