A single screw micro-extruder for a 3D printer includes a feed chamber with an opening for receiving solid plastic pellets. An extrusion barrel extends from the feed chamber and has an inner conically shaped bore between input and output ends. The bore has a mouth at the input end and an exit opening at the output end with a melt section therebetween. A rotatable screw is attached to a torque drive of the printer, and extends through the feed chamber and conical bore of the barrel. A constant or tapered diameter of the screw root core, from the input end toward the output end of the barrel, forms a decreasing channel root depth in a helical path for compression between a root core surface and an inner surface of the bore for pressurizing melt in the melt section of the barrel to exit an extrusion nozzle.

The tool which contains: a support, and an arm bearing a strip extrusion member and a strip applicator roller, wherein the arm is articulated with respect to the support about a first axis parallel to a geometric axis of the roller and about a second axis tangential to a circumference of the roller, of the first and second axes at least one passing through a centre of gravity of the arm.

A method of additive manufacturing of a three-dimensional object is disclosed. The method comprises: extruding contours of a modeling material to form a plurality of layers corresponding to slice data of the object; wherein at least one of the contours is extruded generally horizontally above a three-dimensional region which is devoid of any solid support.

A system for the continuous extrusion, molding, and curing of tread rubber is provided. A plurality of discrete mold sectors are arranged adjacent to each other along a longitudinal axis between an in-feed and an out-feed of a mold sector transport mechanism that extends through a heated press. As the mold sectors are continuously advanced along a process direction in steps, rubber material is extruded and placed onto at least one of the mold sectors near the in-feed end such that an elongated strip of rubber material extends over multiple mold sectors along the longitudinal axis. As the strip of rubber material exits the press, the mold sectors are sequentially removed from the rubber material and returned to the in-feed. An extruder outlet positioned near the in-feed can be moved towards or away from the mold sectors to supply rubber material and prevent backflow.

A three-dimensional printing head includes a housing (100), a fusing module (200) arranged in the housing (100), and a heat dissipation module (300). The fusing module (200) is disposed in the housing (100) and includes a feeding tube (210) with both ends open. A feeding inlet (211) for receiving a filament material (20) is at one end of the feeding tube (210), a supplying nozzle (220) is at the other end of the feeding tube (210), and multiple fins (212) are formed outside of the feeding tube (210). A heater (230) is disposed at the supplying nozzle (220) to heat the same for melting the filament material (20). The heat dissipation module (300) includes a fan (310) arranged in the housing (100), and the fan (310) has an inlet side (311) and an outlet side (312) opposite thereto. The outlet side (312) is arranged toward the fusing module (200).

An apparatus and method for modifying an aspect of an exterior polymer material or polymer type material of a linear substrate with a fluid. The apparatus include a variable exposure gap within which the linear substrate is exposed to the fluid. The width of the exposure gap is varied with the speed of the linear substrate traversing the exposure gap to maintain a constant exposure time of the linear substrate with the modifying fluid.

Disclosed are methods for forming and adhering an entrained polymer structure to a substrate. The methods include providing a substrate (114) configured to receive application of a molten entrained polymer (118). A mineral entrained polymer in molten form is applied in a predetermined shape, to a surface of the substrate, to form a solidified entrained polymer structure on the substrate. The entrained polymer includes a monolithic material formed of at least a base polymer (25) and a mineral active agent (30) to absorb excess moisture. The surface of the substrate is compatible with the molten entrained polymer so as to thermally bond with it. In this way, the entrained polymer bonds to the substrate and solidifies upon sufficient cooling of the entrained polymer. The polymer can have a channeling or foaming agent (35), eg polyglycol. To apply the polymer is provided a hot melt dispensing apparatus comprising: a feeder (102) (optionally an extruder or loader) for providing a flow of mineral entrained polymer in molten form; one or more hoses (104), each of which having an internal lumen in fluid communication with an exit (106) of the feeder to receive flow of the mineral entrained polymer in molten form, the lumen terminating at an applicator (110) to which the entrained polymer in molten form is conveyed; the applicator comprising a dispenser (112) for applying the entrained polymer in the predetermined shape to the surface of the substrate. The hose and the dispenser can be heated.

A method for fabricating an object using an additive manufacturing process. The method involves a computer-controlled apparatus including a fabrication head for selectively fabricating material and a build area for receiving the fabricated material, and comprises the steps of the apparatus receiving computer instructions relating to the object geometry, and moving the fabrication head and the build area relative to each other, and selectively operating the fabrication head, to fabricate at least one bead of material in the build area corresponding with the object geometry, whereby the at least one bead has non-uniform thickness.

A two stage mold block transfer station is used the exit of a moving mold tunnel to quickly move mold blocks to a clear position relative to the molded product. Once in the clear position the mold block is rotated and provided to a return drive moving the mold block back to the inlet of the moving mold tunnel. By moving the last mold block of the moving mold tunnel primarily away from the longitudinal axis of the mold tunnel less mold blocks are required. Various arrangements for moving of the mold blocks can be used achieve this advantage.

The invention provides devices that are attached to an extruder making the operation thereof more efficient and convenient and allowing for a quick change over of parts used to make various products prepared in the extrusion process. A high pressure relief assembly is attached to the extruder that allows for the rapid release of pressure from the extruder at the end of the process by venting product under pressure from the extruder and the extruder also has attached thereto a quick assembly locking device that allows for the exchange of assemblies, such as a density control assembly and other assembles, without the removal of nuts, bolts, and clamps by attaching the assembly to an arm that can be moved in and out of place in front of the extruder and wherein the device has a locking mechanism that seals and releases the assembly from the extruder.