Patent classifications
B29C48/268
Method and apparatus for manufacturing foam molded body
A producing method for producing a foam-molded product by using a plasticizing cylinder having, from an upstream side in the following order: a plasticization zone, a flow rate adjusting zone and a starvation zone, the producing method includes: plasticizing and melting a thermoplastic resin into a molten resin in the plasticization zone; adjusting a flow rate of the molten resin in the flow rate adjusting zone; allowing the molten resin to be in a starved state in the starvation zone; introducing a pressurized fluid containing the physical foaming agent having a fixed pressure into the starvation zone so as to retain the starvation zone at the fixed pressure; bringing the molten resin in the starved state in contact with the pressurized fluid in the starvation zone in a state in which the starvation zone is retained at the fixed pressure; and molding the molten resin into the foam-molded product.
Choke Bar Slot Die and Slurry Coating Apparatus Including the Same
The present invention relates to a slot die with a structure in which a stripe shim and a cover shim are mounted between an upper body and a lower body, and a choke bar is inserted into a through path formed in the upper body, and an apparatus for coating an electrode slurry including the slot die. According to the present invention, by forming a space in which the choke bar can move by the cover shim, it is possible to adjust the flow rate of the slurry through the choke bar regardless of the shape of the stripe shim.
Systems and methods for manufacturing bulked continuous filament from colored recycled PET
Methods of manufacturing bulked continuous carpet filament which, in various embodiments, comprise: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) adding one or more color concentrates to the flakes; (E) passing the group of flakes through an MRS extruder (400) while maintaining the pressure within the MRS portion (420) of the MRS extruder (400) below about 25 millibars; (F) passing the resulting polymer melt through at least one filter (450) having a micron rating of less than about 50 microns; and (G) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.
Extruder screw with alternately-arranged conveyance portions and extruders and extrusion methods using the extruder screw
A conveyance portion, a barrier portion, and a path are provided at places of a screw main body in which a kneading portion is provided. In at least one of the places, the path is provided inside the screw main body, and includes an entrance and an exit. The entrance is opened to urge the raw materials having the conveyance limited by the barrier portion to increase pressure on the raw materials, to flow in the entrance. The raw materials flowing from the entrance flow through the path in the same direction as a conveyance direction of the conveyance portion.
METHOD OF KNEADING AND KNEADED MATERIAL
A kneading method includes conveying a raw material along a conveyance path; and increasing the raw material in pressure by restricting a conveyer from conveying the raw material by a barrier, causing the raw material with an increased pressure to flow into a passage from an inlet located at the conveyer, circulating the raw material having flowed into the passage to an outlet in the same direction as the conveying direction of the conveyer, and causing the raw material having circulated in the passage to flow out from the outlet to the outer circumference of a screw body. The raw material includes a polypropylene-based resin composition containing polypropylene and olefin rubber.
SYSTEMS AND METHODS FOR MANUFACTURING BULKED CONTINUOUS FILAMENT FROM COLORED RECYLED PET
A system comprising: (1) a grinding unit configured to receive and grind recycled PET bottles into a group of polymer flakes comprising up to about ten percent colored polymer flakes and balance substantially clear polymer flakes; (2) a washing unit configured to wash the group of polymer flakes; and (3) an extruder configured to extrude material in a plurality of different extrusion streams. The extruder may be further configured to: (1) receive a concentrate-polymer mixture comprising a mixture of the polymer flakes and a color concentrate; (2) melt the concentrate-polymer mixture to produce a polymer melt; (3) reduce a pressure within the extruder; and (4) pass the polymer melt through the extruder so that the polymer melt is divided into the plurality of extrusion streams. The system may then filter the polymer melt through at least one filter and form the polymer melt into bulked continuous carpet filament.
Extruder screw with conveying portions and barrier portions and extrusion methods using the extruder screw and a plurality of barrel blocks
An extruder includes a screw for extruder provided with a screw element for kneading a raw material, and a barrel including a cylinder portion in which the screw is inserted so as to be rotatable. A plurality of screw elements identical with the screw element are provided in a longitudinal direction of the screw under a certain rule. The barrel is integrated by combining a plurality of barrel blocks blocked. Each of the plurality of barrel blocks is configured in accordance with a length of the screw element provided in the longitudinal direction of the screw.
Cooling device with a cooling gas ring and a flow guiding device
A cooling device for external cooling of a film tube subjected to internal pressure in the production of blown films of thermoplastic material includes a cooling gas ring with a ring housing and a ring nozzle arranged concentrically to a central axis and being open towards the film tube. At least one inner ring channel extending in the circumferential direction about the central axis and being open radially inwards towards the ring nozzle is included. At least one feed channel for supplying cooling gas is attached to the ring housing and connected to the ring channel. The cooling device also includes at least one flow guiding device arranged in the at least one feed channel. When a cooling gas flows through the flow guiding device, at least a partial flow of the cooling gas is set in rotation about a flow axis prior to flowing into the ring channel.
Starting-valve throttle device for delivering a melt from a screw extruder, and system for preparing bulk material having a starting-valve throttle device of this type, and method for delivering a melt from a screw extruder by means of a starting-valve throttle device of this type
A starting-valve throttle device has a housing having a housing recess which is configured therein and in which a switching member is repositionable between an evacuation position and a delivery position. The switching member in the evacuation position configures an evacuation duct which connects an entry duct to an evacuation opening. The switching member in the delivery position configures a passage duct which connects the entry duct to a delivery duct. A throttle member is disposed in the passage duct so as to be repositionable relative to the switching member. On account thereof, a melt flowing through the passage duct is capable of being throttled in a desired manner. The starting-valve throttle device is constructed so as to be simple, compact and reliable. The operation of the starting-valve throttle device and an associated screw extruder is simple and energy-efficient.
Extruder
The extruder includes: a cylinder having a first end portion and a second end portion respectively formed at two ends of the cylinder in an axial direction, and an ejection port formed in the first end portion; a screw including a shaft that is configured to rotate within the cylinder, and a screw blade that is provided on an outer circumferential surface of the shaft; a supplier that is attached to the second end portion side of the cylinder and is configured to supply a kneading target to an inside of the cylinder; and a plurality of protruding members that protrude from an inner wall surface of the cylinder.